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A Study on Integration of Process Planning, Resource Planning and Production Planning for Autonomous Distributed Manufacturing System

Research Project

Project/Area Number 15560100
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field Production engineering/Processing studies
Research InstitutionOsaka Prefecture University

Principal Investigator

SUGIMURA Nobuhiro  Osaka Prefecture Univ., School of Eng., Professor, 大学院・工学研究科, 教授 (80135813)

Co-Investigator(Kenkyū-buntansha) TANIMIZU Yoshitaka  Osaka Prefecture Univ., School of Eng., Assistant Prof., 大学院・工学研究科, 講師 (60275279)
IWAMURA Koji  Osaka Prefecture Univ, School of Eng., Research Associate, 大学院・工学研究科, 助手 (40332001)
Project Period (FY) 2003 – 2004
Project Status Completed (Fiscal Year 2004)
Budget Amount *help
¥3,500,000 (Direct Cost: ¥3,500,000)
Fiscal Year 2004: ¥1,300,000 (Direct Cost: ¥1,300,000)
Fiscal Year 2003: ¥2,200,000 (Direct Cost: ¥2,200,000)
KeywordsProduction Engineering / Manufacturing System / Autonomous Distributed Manufacturing / Process Planning System / Resource Planning System / Production Planning System
Research Abstract

The results of the research project are summarized in the followings.
(1)Basic Architecture of Autonomous Distributed Manufacturing Systems
A basic architecture of the distributed manufacturing systems is discussed from the viewpoint of production planning, process planning and resource planning of the machine products. Systematic procedures are proposed in the distributed decision-making environment, in order to generate suitable plans based on the volumes and the varieties of the products to be manufactured in the manufacturing systems. Communication interfaces among the decision-making units are also discussed for the information exchange among the autonomous decision-making units.
(2)Development of Production Planning, Process Planning and Resource Planning Systems
Autonomous distributed systems are developed, based on the basic architecture proposed in (1), to carry out the production planning, process planning and resource planning of the manufacturing systems. In the research projec … More ts, a real-time scheduling system is proposed to generate the production schedules real-timely, based on the process plans of the products to be manufactured. This system provides us a systematic method to generate a suitable production schedules when executing the manufacturing processes. An integrated process planning and scheduling system is also developed to generate both the process plans and the production schedules in the planning phase.
(3)Development of Simulation System and Verification of Autonomous Distributed Manufacturing System
A simulation system is developed, by applying the multi-agent programming method, in order to simulate the process planning and the scheduling process of the manufacturing systems. Some case studies have been carried out to verify the effectiveness of the proposed systems, by applying the developed simulation system. It was shown, through case studies, that the proposed systems are effective from the viewpoint of the integration of the production planning, the process planning and the resource planning for the autonomous distributed manufacturing systems. Less

Report

(3 results)
  • 2004 Annual Research Report   Final Research Report Summary
  • 2003 Annual Research Report
  • Research Products

    (22 results)

All 2004 2003 Other

All Journal Article (18 results) Publications (4 results)

  • [Journal Article] A Study on Integrated Process Planning and Scheduling System for Holonic Manufacturing System2004

    • Author(s)
      N.Sugimura, S.Rajesh, T.Takemoto
    • Journal Title

      Proc.of the 37th CIRP International Seminar on Manufacturing Systems

      Pages: 323-329

    • NAID

      110004071726

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Annual Research Report 2004 Final Research Report Summary
  • [Journal Article] A Study on Real-Time Schedule for Holonic Manufacturing System-A Decision Making Based on Estimation of Future Status of Holons-2004

    • Author(s)
      K.Iwamura, Y.Morishita, Y.Tanimizu, N.Sugimura
    • Journal Title

      Proc.of 2004 Japan-USA Symposium on Flexible Automation 020

      Pages: 1-6

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] A Study on Integrated Process Planning and Scheduling System for Holonic Manufacturing-Manufacturing Multi-Products-2004

    • Author(s)
      R.Shrestha, T.Takemoto, N.Sugimura
    • Journal Title

      Proc.of 2004 Japan-USA Symposium on Flexible Automation

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] ホロニック生産のための工程設計システムに関する研究(第3報,加工設備のスケジュールを考慮した工程設計)2004

    • Author(s)
      杉村延広, Rajesh SHRESTHA, 谷水義隆, 岩村幸治
    • Journal Title

      日本機械学会論文集(C編) 696

      Pages: 289-295

    • NAID

      110006264038

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] A Study on Integration of Process Planning and Scheduling System for Holonic Manufacturing2004

    • Author(s)
      S.Rajesh, T.Takemoto, N.Sugimura
    • Journal Title

      Proceedings of The 5^<th> International Conference on Machine Automation

      Pages: 341-346

    • NAID

      110004702514

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Annual Research Report 2004 Final Research Report Summary
  • [Journal Article] ホロニック生産システムにおけるリアルタイムスケジューリングに関する研究(第2報,システム状態の予測に基づく効用値の決定)2004

    • Author(s)
      岩村幸治, 森下大, 谷水義隆, 杉村延広
    • Journal Title

      日本機械学会論文集(C編) 700

      Pages: 3625-3630

    • NAID

      110006264194

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] A study on integrated process planning and scheduling system for holonic manufacturing system2004

    • Author(s)
      N.Sugimura, S.Rajesh, T.Takemoto
    • Journal Title

      Proc.of the 37th CIRP International Seminar on Manufacturing Systems

      Pages: 323-329

    • NAID

      110004071726

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] A study on real-time schedule for holonic manufacturing system - A decision making based on estimation of future status of holons -2004

    • Author(s)
      K.Iwamura, Y.Morishita, Y.Tanimizu, N.Sugimura
    • Journal Title

      Proc.of 2004 Japan-USA Symposium on Flexible Automation JL014(CD-ROM)

      Pages: 1-6

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] A study on integrated process planning and scheduling system for holonic manufacturing - Manufacturing multi-products -2004

    • Author(s)
      R.Shrestha, T.Takemoto, N.Sugimura
    • Journal Title

      Proc.of 2004 Japan-USA Symposium on Flexible Automation JL020(CD-ROM)

      Pages: 1-6

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] A study on a real-time scheduling of holonic manufacturing system - Coordination among holons based on multi-objective optimization problem -2004

    • Author(s)
      K.Iwamura, Y.Seki, Y.Tanimizu, N.Sugimura
    • Journal Title

      Proc.of the 5th International Conference on Machine Automation ICMA2004

      Pages: 335-340

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] A study on integration of process planning and scheduling system for holonic manufacturing - Scheduler driven modification of process plans -2004

    • Author(s)
      R.Shrestha, T.Takemoto, N.Sugimura
    • Journal Title

      Proc.of the 5th International Conference on Machine Automation ICMA2004

      Pages: 341-346

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] A Study on Real-Time Schedule for Holonic Manufacturing System-A Decision Making Based on Estimation Future Status of Holons-2004

    • Author(s)
      K.Iwamura, Y.Morishita, Y.Tanimizu, N.Sugimura
    • Journal Title

      Proc.of 2004 Japan-USA Symposium on Flexible Automation

      Pages: 1-6

    • Related Report
      2004 Annual Research Report
  • [Journal Article] A Study on Integrated Process Planning and Scheduling System for Holonic Manufacturing-Manufacturing Multi-Products-2004

    • Author(s)
      R.Shrestha, T.Takemoto, N.Sugimura
    • Journal Title

      Proc.of 2004 Japan-USA Symposium on Flexible Automation (CD-ROM)

    • Related Report
      2004 Annual Research Report
  • [Journal Article] ホロニック生産のための工程設計システムに関する研究(第3報,加工設備のスケジュールを考慮した工程設計)2004

    • Author(s)
      杉村延広, Rajesh SHRESTHA, 谷水義隆, 岩村幸治
    • Journal Title

      日本機械学会論文集(C編) 70・696

      Pages: 289-295

    • NAID

      110006264038

    • Related Report
      2004 Annual Research Report
  • [Journal Article] ホロニック生産システムにおけるリアルタイムスケジューリングに関する研究(第2報,システム状態の予測に基づく効用値の決定)2004

    • Author(s)
      岩村幸治, 森下大, 谷水義隆, 杉村延広
    • Journal Title

      日本機械学会論文集(C編) 70・700

      Pages: 3625-3630

    • NAID

      110006264194

    • Related Report
      2004 Annual Research Report
  • [Journal Article] Integrated process planning and scheduling in holonic manufacturing systems - Optimization based on shop time and machining cost -2003

    • Author(s)
      N.Sugimura, R.Shrestha, J.Inoue
    • Journal Title

      Proc.of the 2003 IEEE International Symposium on Assembly and Task Planning(ISATP2003)

      Pages: 36-41

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] A study on simulation system for real-time scheduling of holonic manufacturing system2003

    • Author(s)
      K.Iwamura, Y.Morishita, Y.Tanimizu, N.Sugimura
    • Journal Title

      Proc.of the 7th World Multi-conference on Systemics, Cybernetics and Informatics XIII

      Pages: 261-266

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Real-time scheduling for holonic manufacturing system - Coordination among holons using effectiveness values -2003

    • Author(s)
      K.Iwamura, Y.Tanimizu, N.Sugimura
    • Journal Title

      Proc.of the 17th International Conference on Production Research (CD-ROM)

      Pages: 1-6

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Publications] 岩村幸治, 谷水義隆, 杉村延広: "ホロニック生産システムにおけるリアルタイムスケジューリングに関する研究(第1報,効用値に基づく意思決定プロセス)"日本機械学会論文集C編. 69,682. 269-274 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] N.Sugimura, R.Shrestha, J.Inoue: "Integrated process planning and scheduling in holonic manufacturing systems-Optimization based on shop time and machining cost-"Proc. of the 2003 IEEE International symposium on Assembly and task planning (ISATP2003). 36-41 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] K.Iwamura, Y.Morishita, Y.Tanimizu, N.Sugimura: "A study on simulation system for real-time scheduling of holonic manufacturing system"Proc. of the 7th World multiconference on systemics, Cybernetics and informatics. XIII. 261-266 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] K.Iwamura, Y.Tanimizu, N.Sugimura: "Real-time scheduling for holonic manufacturing system -Coordination among holons using effectiveness values-"Proc.of the 17th International conference on Production Research. (CD-ROM). 1-6 (2003)

    • Related Report
      2003 Annual Research Report

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Published: 2003-04-01   Modified: 2016-04-21  

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