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Elucidation of electrophoretic deposition behavior of particles suspended in aqueous media and characterization of highly structure-ordered ceramics

Research Project

Project/Area Number 15560593
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field Inorganic materials/Physical properties
Research InstitutionNational Institute for Materials Science

Principal Investigator

UCHIKOSHI Tetsuo  National Institute for Materials Science, Materials Engineering Laboratory, Senior Researcher, 材料研究所, 主幹研究員 (90354216)

Co-Investigator(Kenkyū-buntansha) SUZUKI Tohru  National Institute for Materials Science, Materials Engineering Laboratory, Senior Researcher, 材料研究所, 主幹研究員 (50267407)
SAKKA Yoshio  National Institute for Materials Science, Materials Engineering Laboratory, Director, 材料研究所, ディレクター (00354217)
Project Period (FY) 2003 – 2005
Project Status Completed (Fiscal Year 2005)
Budget Amount *help
¥3,700,000 (Direct Cost: ¥3,700,000)
Fiscal Year 2005: ¥900,000 (Direct Cost: ¥900,000)
Fiscal Year 2004: ¥1,200,000 (Direct Cost: ¥1,200,000)
Fiscal Year 2003: ¥1,600,000 (Direct Cost: ¥1,600,000)
Keywordselectronhoretic deposition / aqueous media / laminate composite / texture / strong magnetic field / alumina / zirconia / 電気泳動堆積法 / 電気泳動法 / pH / パラジウム
Research Abstract

Electrophoretic deposition characteristics of ceramic aqueous suspensions were studied using palladium electrodes to suppress the hydrogen bubble generation at a cathode which disturbed the electrophoresis of the particles and suppress their deposition. The apparent transport number of the surface-charged particles was very low and they were not dominant carrier species in the solvent. In the EPD at a constant current mode, applied voltage between the electrodes varied with the pH of the solvent or the ion conductivity. Lower pH gave lower deposition rate but higher particle packing.
Mechanical and electrical properties of the zirconia/alumina laminate composites fabricated by EPD from aqueous suspensions were characterized. Crack deflection within the alumina layers of the laminate composites was observed because of high compressive residual stress in the alumina layers. The 3Y TZP/alumina laminate composite showed the electrical properties of 3Y-TZP in the parallel direction to the alumina layers and those of alumina in the perpendicular direction. Electrical conductivity measurement well reflected the laminar structure of the laminate composite. It was demonstrated that EPD was well suited to produce layered composites with strongly bonded interfaces.
The fabrication of crystalline-textured alumina ceramics were also attempted by EPD in a strong magnetic field using a deflocculated suspension of single crystalline alumina particles. The crystalline orientation in the textured ceramics could be controlled by varying the angle between the vectors B and E (ψ B-E) during EPD. Average orientation angle estimated from the XRD data was fairly consistent with the angle ψ B-E. The cross sectional microstructures of the laminate composites clearly showed the changes in crystalline texture at the interfaces between the layers. It was demonstrated that the EPD in a strong magnetic field was a promising processing technique for making crystalline textured ceramics.

Report

(4 results)
  • 2005 Annual Research Report   Final Research Report Summary
  • 2004 Annual Research Report
  • 2003 Annual Research Report
  • Research Products

    (21 results)

All 2006 2005 2004 Other

All Journal Article (17 results) Book (2 results) Publications (2 results)

  • [Journal Article] Design of Alumina/Alumina Laminate Composites with Crystalline-oriented Layers Produced by Electrophoretic Deposition Under a High Magnetic Field2006

    • Author(s)
      T.Uchikoshi, T.S.Suzuki, F.Tang, H.okuyama, Y.Sakka
    • Journal Title

      Key Engineering Materials 314

      Pages: 25-30

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Electrophoretic Deposition of Alumina on Conductive Polymer Coated Ceramic Substrates2006

    • Author(s)
      T.Uchikoshi, S.Furumi, T.S.Suzuki, Y.Sakka
    • Journal Title

      J. Ceram. Soc. Jpn. 114・1

      Pages: 55-58

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Design of Alumina/Alumina Laminate Composites with Crystalline-Oriented Layers Produced by Electrophoretic Deposition Under a High Magnetic Field2006

    • Author(s)
      T.Uchikoshi
    • Journal Title

      Key Engineering Materials 314

      Pages: 25-30

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Electrophoretic Deposition of Alumina on Conductive Polymer-Coated Ceramic Substrates2006

    • Author(s)
      T.Uchikoshi
    • Journal Title

      J.Ceram.Soc.Jpn. 114[1]

      Pages: 55-58

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Electrophoretic Deposition of Alumina on Conductive Polymer-Coated Ceramic Substrates2006

    • Author(s)
      T.Uchikoshi, S.Furumi, T.S.Suzuki, Y.Sakka
    • Journal Title

      J.Ceram.Soc.Jpn. 114・1

      Pages: 55-55

    • Related Report
      2005 Annual Research Report
  • [Journal Article] Control of Crystalline Texture in Polycrystalline TiO2 (Anatase) by Electrophoretic Deposition in a Strong Magnetic Field2006

    • Author(s)
      T.Uchikoshi, T.S.Suzuki, S.Iimura, F.Tang, Y.Sakka
    • Journal Title

      J.Europ.Ceram.Soc. 26・4-5

      Pages: 559-559

    • Related Report
      2005 Annual Research Report
  • [Journal Article] 強磁場電気泳動堆積法による配向セラミックスの創製2005

    • Author(s)
      打越哲郎, 鈴木達, 目義雄
    • Journal Title

      MATERIAL STAGE 5・7

      Pages: 111-115

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Fabrication of Textured Ceramics by Electrophoretic Deposition in a Strong Magnetic Field2005

    • Author(s)
      T.Uchikoshi
    • Journal Title

      MATERIAL STAGE 5[7]

      Pages: 111-115

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Electrophoretic deposition of lead zirconate titanate(PZT) powder from ethanol sispension prepared with phosphate ester2005

    • Author(s)
      S.Doungdaw, T.Uchikoshi, Y.Noguchi, C.Emchotchawalit, Y.Sakka
    • Journal Title

      Sci.& Tech.Adv.Mater. 6・8

      Pages: 927-927

    • Related Report
      2005 Annual Research Report
  • [Journal Article] Crystalline-oriented TiO2 fabricated by the electrophoretic deposition in a strong magnetic field2005

    • Author(s)
      T.Uchikoshi, T.S.Suzuki, F.Tang, H.Okuyama, Y.Sakka
    • Journal Title

      J.Europ.Ceram.Soc. 25(In Press)

    • Related Report
      2004 Annual Research Report
  • [Journal Article] Electrophoretic Deposition Characteristics of Alumina Particles in Aqueous Media2004

    • Author(s)
      T.Uchikoshi, Y.Sakka
    • Journal Title

      J. Ceram. Soc. Jpn. (2004) 112・5

    • NAID

      130004610269

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Crystalline-oriented Ti0_2 Fabricated by Electrophoretic Deposition in a Strong Magnetic Field2004

    • Author(s)
      T.Uchikoshi, T.S.Suzuki, F.Tang, H.okuyama, Y.Sakka
    • Journal Title

      Ceram. International 30

      Pages: 1975-1978

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Control of Crystalline Texture in Polycrystalline Alumina Ceramics by Electrophoretic Deposition2004

    • Author(s)
      T.Uchikoshi, T.S.Suzuki, F.Tang, H.okuyama, Y.Sakka
    • Journal Title

      J. Mater. Res. 19・5

      Pages: 1487-1491

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Electrophoretic Deposition Characteristics of Alumina Particles in Aqueous Media2004

    • Author(s)
      T.Uchikoshi
    • Journal Title

      J.Ceram.Soc.Jpn. 112[5]

    • NAID

      130004610269

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Crystalline- Oriented TiO_2 Fabricated by Electrophoretic Deposition in a Strong Magnetic Field2004

    • Author(s)
      T.Uchikoshi
    • Journal Title

      Ceram.International 30

      Pages: 1975-1978

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Control of Crystalline Texture in Polycrystalline Alumina Ceramics by Electrophoretic Deposition2004

    • Author(s)
      T.Uchikoshi
    • Journal Title

      J.Mater.Res. 19[5]

      Pages: 1487-1491

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Electrophoretic Deposition Characteristics of Alumina Particles in Aqueous Media2004

    • Author(s)
      T.Uchikoshi, Y.Sakka
    • Journal Title

      J.Ceram.Soc.Jpn. 112(5)

    • NAID

      130004610269

    • Related Report
      2004 Annual Research Report
  • [Book] ナノパーティクルテクノロジーハンドブック2006

    • Author(s)
      打越哲郎
    • Publisher
      日刊工業新聞社(印刷中)
    • Related Report
      2005 Annual Research Report
  • [Book] 反応場制御による新しい材料プロセッシング2004

    • Author(s)
      打越哲郎(共著)
    • Publisher
      (株)アイシーピー
    • Related Report
      2004 Annual Research Report
  • [Publications] T.Uchikoshi, Y.Sakka: "Electrophoretic Deposition Characteristics of Alumina Particles in Aqueous Media"J.Ceram.Soc.Jpn. 112・4(印刷中). (2004)

    • Related Report
      2003 Annual Research Report
  • [Publications] F.Tang, K.Ozawa, T.Uchikoshi, Y.Sakka: "Dispersion of Titania Aqueous Suspensions with Polyethylenimine Polyelectrolyte"J.Ceram.Soc.Jpn.. 112・4(印刷中). (2004)

    • Related Report
      2003 Annual Research Report

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Published: 2003-04-01   Modified: 2016-04-21  

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