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Development of Binderless board

Research Project

Project/Area Number 15580142
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field 林産科学・木質工学
Research InstitutionThe University of Tokyo

Principal Investigator

SATO Masatoshi  The University of Tokyo, Graduate School of Agricultural and Life Sciences, Associate Professor, 大学院・農学生命科学研究科, 助教授 (90302588)

Project Period (FY) 2003 – 2005
Project Status Completed (Fiscal Year 2005)
Budget Amount *help
¥3,200,000 (Direct Cost: ¥3,200,000)
Fiscal Year 2005: ¥600,000 (Direct Cost: ¥600,000)
Fiscal Year 2004: ¥900,000 (Direct Cost: ¥900,000)
Fiscal Year 2003: ¥1,700,000 (Direct Cost: ¥1,700,000)
KeywordsBinderless board / Biomass / Utilization / Self-bonding mechanism / Performance evaluation / Water resistance / 植物バイオマス / メラルーカ / ケナフ / 接着耐久性 / 竹 / 製造条件
Research Abstract

Kenaf binderless board has been developed as one of the effective utilization for Kenaf core part which is one of the abandon biomass resources. As the result, at high pressing temperature the water resistant properties of binderless boards were higher than for boards bonded with urea formaldehyde or urea melamine formaldehyde resins. And it was observed that there was no severe deterioration in the binderless board under the outdoor exposure test for one year.
Moreover, thermal softening lignin, chemical bonds formed by free carboxylic acid, and increases in condensed structure in lignin were considered to be playing important role in the self-bonding mechanism. In contrast, furfural and cleavages of intermonomer linkages in lignin during the hot pressing process showed little contribution to the self-bonding.
Concerning the manufacturing condition for binderless board, it is suggested that usual board manufacturing condition and device can be applied to produce the binderless board since pressing pressure and temperature is same as that of wood-based materials.
In the future, binderless board will be become an important target for effective utilization of biomass waste, especially in developing countries where people have no or limited wood resources and no adequate chemical industries but a surplus of agricultural residues.

Report

(4 results)
  • 2005 Annual Research Report   Final Research Report Summary
  • 2004 Annual Research Report
  • 2003 Annual Research Report
  • Research Products

    (14 results)

All 2006 2004 Other

All Journal Article (13 results) Publications (1 results)

  • [Journal Article] Chemical change of kenaf core binderless boards during hot pressing <I> : influence of the pressing temperature condition2006

    • Author(s)
      Okuda N, Hori K, Sato M
    • Journal Title

      Journal of Wood Science Vol.52,No.3(先行オンライン版)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Chemical change of kenaf core binderless boards during hot pressing <II> : effect on the binderless board properties2006

    • Author(s)
      Okuda N, Hori K, Sato M
    • Journal Title

      Journal of Wood Science Vol.52,No.3(先行オンライン版)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Chemical changes of kenaf core binderless boards during hot pressing (I) : influence of the pressing temperature condition.2006

    • Author(s)
      Okuda N, Hori K, Sato M
    • Journal Title

      Journal of Wood Science 52(3)(in press)

    • NAID

      10017619754

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Chemical changes of kenaf core binderless boards during hot pressing (II) : effects on the binderless board properties.2006

    • Author(s)
      Okuda N, Hori K, Sato M
    • Journal Title

      Journal of Wood Science 52(3)(in press)

    • NAID

      10017619778

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Chemical change of kenaf core binderless boards during hot pressing <I> : influence of the pressing temperature condition2006

    • Author(s)
      Okuda N, Hori K, Sato M
    • Journal Title

      Journal of Wood Science <先行オンライン版>

    • Related Report
      2005 Annual Research Report
  • [Journal Article] Chemical change of kenaf core binderless boards during hot pressing <II> : effect on the binderless board properties2006

    • Author(s)
      Okuda N, Hori K, Sato M
    • Journal Title

      Journal of Wood Science <先行オンライン版>

    • Related Report
      2005 Annual Research Report
  • [Journal Article] Manufacture and mechanical properties of binderless boards from Kenaf core2004

    • Author(s)
      Okuda N, Sato M
    • Journal Title

      Journal of Wood Science Vol.50,No.1

      Pages: 53-61

    • NAID

      10012097227

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Manufacture and mechanical properties of binderless boards from kenaf core.2004

    • Author(s)
      Okuda N, Sato M
    • Journal Title

      Journal of Wood Science 50(1)

      Pages: 53-61

    • NAID

      10012097227

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Research on manufacture and mechanical properties and binderless board from demolition wood2004

    • Author(s)
      M.Sato
    • Journal Title

      Proceedings of the 8^<th> World Conference on Timber Engineering Volume III

      Pages: 651-654

    • Related Report
      2004 Annual Research Report
  • [Journal Article] Manufacturing conditions for binderless boards from Kenaf core and their self-bonding mechanism2004

    • Author(s)
      N.Okuda, K.Hori, M.Sato
    • Journal Title

      Proceedings of the 8^<th> World Conference on Timber Engineering Volume III

      Pages: 659-662

    • Related Report
      2004 Annual Research Report
  • [Journal Article] Water resistant properties of kenaf core binderless boards

    • Author(s)
      Okuda N, Hori K, Sato M
    • Journal Title

      Journal of Wood Science (in press)

    • NAID

      10018325158

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Water resistant properties of kenaf core binderless boards.

    • Author(s)
      Okuda N, Sato M
    • Journal Title

      Journal of Wood Science (in press)

    • NAID

      10018325158

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Water resistant properties of kenaf core binderless boards

    • Author(s)
      Okuda N, Hori K, Sato M
    • Journal Title

      Journal of Wood Science (in press)

    • NAID

      10018325158

    • Related Report
      2005 Annual Research Report
  • [Publications] N OKUDA, M.SATO: "Manufacture and mechanical properties of binderless boards from Kenaf core"Journal of World Science. Vol.50, No.1. 53-61 (2004)

    • Related Report
      2003 Annual Research Report

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Published: 2003-04-01   Modified: 2016-04-21  

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