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Innovative process monitoring by utilizing multi-axis integrated cutting force estimation based on state-fused disturbance observer

Research Project

Project/Area Number 15H03904
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field Production engineering/Processing studies
Research InstitutionKeio University

Principal Investigator

Kakinuma Yasuhiro  慶應義塾大学, 理工学部(矢上), 准教授 (70407146)

Research Collaborator YAMADA Yuki  
KOIKE Ryo  
Project Period (FY) 2015-04-01 – 2018-03-31
Project Status Completed (Fiscal Year 2017)
Budget Amount *help
¥16,510,000 (Direct Cost: ¥12,700,000、Indirect Cost: ¥3,810,000)
Fiscal Year 2017: ¥2,080,000 (Direct Cost: ¥1,600,000、Indirect Cost: ¥480,000)
Fiscal Year 2016: ¥7,670,000 (Direct Cost: ¥5,900,000、Indirect Cost: ¥1,770,000)
Fiscal Year 2015: ¥6,760,000 (Direct Cost: ¥5,200,000、Indirect Cost: ¥1,560,000)
Keywordsプロセス監視 / 切削力推定 / 工作機械 / センサレス技術 / オブザーバ / 知能化
Outline of Final Research Achievements

In order to implement process monitoring in major machine tools with ball-screw driven mechanism, a novel cutting force estimation technology with state-fused disturbance observer based on multi-inertia model was proposed. It is experimentally clear that highly accurate process monitoring has been conducted by integrating all cutting forces estimated from each axis. In this study, tool wear and fracture detection techniques, and chatter detection technique are developed with estimated cutting force.

Report

(4 results)
  • 2017 Annual Research Report   Final Research Report ( PDF )
  • 2016 Annual Research Report
  • 2015 Annual Research Report
  • Research Products

    (20 results)

All 2018 2017 2016 2015

All Journal Article (9 results) (of which Peer Reviewed: 9 results,  Open Access: 1 results,  Acknowledgement Compliant: 4 results) Presentation (10 results) (of which Int'l Joint Research: 10 results) Patent(Industrial Property Rights) (1 results)

  • [Journal Article] Sensor-less on-line chatter detection in turning process based on phase monitoring using power factor theory2018

    • Author(s)
      Yamato Shuntaro、Hirano Takayuki、Yamada Yuki、Koike Ryo、Kakinuma Yasuhiro
    • Journal Title

      Precision Engineering

      Volume: 51 Pages: 103-116

    • DOI

      10.1016/j.precisioneng.2017.07.017

    • Related Report
      2017 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Mode decoupled and sensorless cutting force monitoring based on multi-encoder2017

    • Author(s)
      Yamada Yuki、Yamato Shuntaro、Kakinuma Yasuhiro
    • Journal Title

      International Journal of Advanced Manufacturing Technology

      Volume: 92 Issue: 9-12 Pages: 4081-4093

    • DOI

      10.1007/s00170-017-0427-6

    • Related Report
      2017 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Influence of error factors in sensorless cutting force estimation2017

    • Author(s)
      YAMADA Yuki、KAKINUMA Yasuhiro
    • Journal Title

      Transactions of the JSME (in Japanese)

      Volume: 83 Issue: 851 Pages: 17-00098-17-00098

    • DOI

      10.1299/transjsme.17-00098

    • NAID

      130005863498

    • ISSN
      2187-9761
    • Related Report
      2017 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Vibration Suppression Control by Band-Limited Disturbance/Internal Disturbance Cancelation Using Relative Acceleration2017

    • Author(s)
      YAMADA Yuki、KAKINUMA Yasuhiro
    • Journal Title

      Journal of the Japan Society for Precision Engineering

      Volume: 83 Issue: 11 Pages: 1041-1048

    • DOI

      10.2493/jjspe.83.1041

    • NAID

      130006855982

    • ISSN
      0912-0289, 1882-675X
    • Related Report
      2017 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] センサレス切削力計測技術とその応用2017

    • Author(s)
      (1)柿沼康弘
    • Journal Title

      精密工学会誌

      Volume: 83 Pages: 210-213

    • NAID

      130005436037

    • Related Report
      2017 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Simultaneous tool posture and polishing force control of unknown curved surface using serial-parallel mechanism polishing machine2017

    • Author(s)
      Yuta Oba, Y. Kakinuma
    • Journal Title

      Precision Engineering

      Volume: 印刷中 Pages: 24-32

    • DOI

      10.1016/j.precisioneng.2017.01.006

    • Related Report
      2016 Annual Research Report
    • Peer Reviewed / Acknowledgement Compliant
  • [Journal Article] センサレス切削力計測技術とその応用2017

    • Author(s)
      柿沼康弘
    • Journal Title

      精密工学会誌

      Volume: 83,3 Pages: 210-213

    • NAID

      130005436037

    • Related Report
      2016 Annual Research Report
    • Peer Reviewed / Acknowledgement Compliant
  • [Journal Article] Sensorless cutting force estimation for full-closed controlled ball-screw-driven stage2016

    • Author(s)
      Y. Yamada, Y. Kakinuma
    • Journal Title

      International Journal of Advanced Manufacturing Technology

      Volume: 87, 9 Issue: 9-12 Pages: 3337-3348

    • DOI

      10.1007/s00170-016-8710-5

    • Related Report
      2016 Annual Research Report 2015 Annual Research Report
    • Peer Reviewed / Acknowledgement Compliant
  • [Journal Article] Sensorless cutting force estimation in large scale ball-screw driven machine tool2015

    • Author(s)
      Y. Yamada, Y. Kakinuma, T. Ito, J. Fujita, A. Tada, M. Sagara
    • Journal Title

      Applied Mechanics and Materials

      Volume: 806 Pages: 645-650

    • Related Report
      2015 Annual Research Report
    • Peer Reviewed / Acknowledgement Compliant
  • [Presentation] Analysis of tool posture control method on curved surface using polishing machine with 5-axis serial-parallel mechanism2017

    • Author(s)
      R. Asaga, S. Yamato, Y. Kakinuma
    • Organizer
      43rd Annual Conference of the IEEE Industrial Electronics Society
    • Related Report
      2017 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Development of sensorless chatter detection method in ball screw drive system applying mode decoupling2017

    • Author(s)
      A. Sugiyama, Y. Yamada, S. Yamato, Y. Kakinuma
    • Organizer
      43rd Annual Conference of the IEEE Industrial Electronics Society
    • Related Report
      2017 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Phase shift monitoring based on mode-decoupled disturbance observer for chatter detection2017

    • Author(s)
      S. Yamato, Y. Yamada, T. Ito, H. Matsuzaki, Y. Kakinuma
    • Organizer
      The 9th International Conference on Leading Edge Manufacturing in 21st Century
    • Related Report
      2017 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Sensorless monitoring of cutting force variation with fractured tool under heavy cutting condition2016

    • Author(s)
      Y. Yamada, Y. Kakinuma, T. Ito, J. Fujita, H. Matsuzaki
    • Organizer
      2016 ASME Manufacturing Science and Engineering Conference
    • Place of Presentation
      Virginia, United States
    • Year and Date
      2016-06-27
    • Related Report
      2016 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Sensorless monitoring of cutting force variation with fractured tool under heavy cutting condition2016

    • Author(s)
      Y. Yamada, Y. Kakinuma
    • Organizer
      The 2016 Manufacturing Science and Engineering Conference, ASME MSEC2016
    • Place of Presentation
      Blacksburg (USA)
    • Year and Date
      2016-06-27
    • Related Report
      2015 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Damping force-based cutting force monitoring in ball-screw-driven stage2016

    • Author(s)
      Y. Yamada, Y. Kakinuma
    • Organizer
      euspen's 16th International Conference
    • Place of Presentation
      Nottingham, United Kingdom
    • Year and Date
      2016-05-30
    • Related Report
      2016 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Damping force-based cutting force monitoring in ball-screw-driven stage2016

    • Author(s)
      Y. Yamada, Y. Kakinuma
    • Organizer
      euspen 2016
    • Place of Presentation
      Nottingham (UK)
    • Year and Date
      2016-05-30
    • Related Report
      2015 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Mode decoupled cutting force monitoring by applying multi encoder based disturbance observer2016

    • Author(s)
      Y. Yamada, Y. Kakinuma
    • Organizer
      49th CIRP Conference on Manufacturing Systems
    • Place of Presentation
      Stuttgart, Germany
    • Year and Date
      2016-05-25
    • Related Report
      2016 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Mode decoupled cutting force monitoring by applying multi encoder based disturbance observer2016

    • Author(s)
      Y. Yamada, Y. Kakinuma
    • Organizer
      49th CIRP Conference on Manufacturing Systems (CIRP-CMS 2016)
    • Place of Presentation
      Stuttgart (Germany)
    • Year and Date
      2016-05-25
    • Related Report
      2015 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Sensor-less chatter vibration monitoring by mechanical power factor2015

    • Author(s)
      T. Hiirano, Y. Yamada, Y. Kakinuma
    • Organizer
      The 8th International Conference on Leading Edge Manufacturing in 21st Century
    • Place of Presentation
      京都リサーチパーク(京都府・京都市)
    • Year and Date
      2015-10-18
    • Related Report
      2015 Annual Research Report
    • Int'l Joint Research
  • [Patent(Industrial Property Rights)] 状態推定装置,状態推定方法及びプログラム2016

    • Inventor(s)
      柿沼康弘,山田雄基,大和駿太郎
    • Industrial Property Rights Holder
      柿沼康弘,山田雄基,大和駿太郎
    • Industrial Property Rights Type
      特許
    • Industrial Property Number
      2016-229347
    • Filing Date
      2016-11-25
    • Related Report
      2016 Annual Research Report

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Published: 2015-04-16   Modified: 2019-03-29  

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