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Improvement on cutting performance of micro-diamond tool by plasma assisted coolant system

Research Project

Project/Area Number 15H03906
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field Production engineering/Processing studies
Research InstitutionInstitute of Physical and Chemical Research

Principal Investigator

Katahira Kazutoshi  国立研究開発法人理化学研究所, 大森素形材工学研究室, 専任研究員 (70332252)

Co-Investigator(Kenkyū-buntansha) 小茂鳥 潤  慶應義塾大学, 理工学部(矢上), 教授 (30225586)
Project Period (FY) 2015-04-01 – 2018-03-31
Project Status Completed (Fiscal Year 2017)
Budget Amount *help
¥16,380,000 (Direct Cost: ¥12,600,000、Indirect Cost: ¥3,780,000)
Fiscal Year 2017: ¥2,470,000 (Direct Cost: ¥1,900,000、Indirect Cost: ¥570,000)
Fiscal Year 2016: ¥4,160,000 (Direct Cost: ¥3,200,000、Indirect Cost: ¥960,000)
Fiscal Year 2015: ¥9,750,000 (Direct Cost: ¥7,500,000、Indirect Cost: ¥2,250,000)
Keywords微細ダイヤモンド工具 / 大気圧プラズマ / 高純度SiC / 表面改質 / クーラント / 超精密加工 / 大気圧低温プラズマ / 材料加工・処理 / 精密部品加工 / ダイヤモンド工具
Outline of Final Research Achievements

The feasibility of atmospheric-pressure plasma jet processing for improving cooling during SiC micro-milling was investigated. A comparison was made between SiC surfaces after milling, with and without the application of the plasma jet. The application of a plasma jet was found to result in a nano-level surface roughness. The Ra value of a surface machined with plasma jet assisted cooling remains approximately 1-2 nm for longer machining distance. The adhesion materials on the tool surface were suppressed over long machining distances when using the plasma jet. The plasma jet treatment is believed to result in an increase in hydrophilicity due to a surface modifying mechanism, wherein OH and N radicals are created by the plasma irradiation. The plasma jet appears to be highly effective at improving both the chip formation process, by imparting hydrophilicity to the tool and workpiece surfaces, and removing surface contamination at the tool edge during machining.

Report

(4 results)
  • 2017 Annual Research Report   Final Research Report ( PDF )
  • 2016 Annual Research Report
  • 2015 Annual Research Report
  • Research Products

    (10 results)

All 2017 2016 2015

All Journal Article (3 results) (of which Peer Reviewed: 2 results,  Open Access: 1 results) Presentation (7 results) (of which Int'l Joint Research: 4 results,  Invited: 3 results)

  • [Journal Article] Experimental investigation of machinability and surface quality of sapphire machined with polycrystalline diamond micro-milling tool2017

    • Author(s)
      Kazutoshi Katahira, Yuhei Matsumoto, Jun Komotori, Kazuo Yamazaki
    • Journal Title

      The International Journal of Advanced Manufacturing Technology

      Volume: 93/9-12 Issue: 9-12 Pages: 4389-4398

    • DOI

      10.1007/s00170-017-0881-1

    • Related Report
      2017 Annual Research Report
    • Peer Reviewed
  • [Journal Article] 微細ダイヤモンド工具による超精密切削加工2016

    • Author(s)
      片平和俊
    • Journal Title

      機械の研究

      Volume: 68/1 Pages: 32-36

    • NAID

      40020701753

    • Related Report
      2016 Annual Research Report
  • [Journal Article] Effect of atmospheric-pressure plasma jet on polycrystalline diamond micro-milling of silicon carbide2015

    • Author(s)
      Katahira, K., Ohmori, H., Takesue, S., Komotori, J., Yamazaki, K.
    • Journal Title

      CIRP Annals

      Volume: 64/1 Issue: 1 Pages: 129-132

    • DOI

      10.1016/j.cirp.2015.04.097

    • Related Report
      2015 Annual Research Report
    • Peer Reviewed / Open Access
  • [Presentation] 大気圧プラズマ援用クーラントシステムの開発(PCDボールエンドミルによるSiCの高品位加工への適用)2017

    • Author(s)
      天野慎一郎,片平和俊,亀山雄高
    • Organizer
      2017年度精密工学会春季大会学術講演会(精密工学会)
    • Place of Presentation
      慶應義塾大学矢上キャンパス,神奈川
    • Year and Date
      2017-03-13
    • Related Report
      2016 Annual Research Report
  • [Presentation] 微細ダイヤモンド工具の加工性能最大化のためのマルチアシスト技術の開発2017

    • Author(s)
      片平和俊
    • Organizer
      精密工学会2017年度学術講演会秋季大会
    • Related Report
      2017 Annual Research Report
    • Invited
  • [Presentation] Nano-precision milling on single crystalline sapphire utilizing PCD micro tool2017

    • Author(s)
      Kazutoshi Katahira
    • Organizer
      ChinaNano2017
    • Related Report
      2017 Annual Research Report
    • Int'l Joint Research
  • [Presentation] 大気圧プラズマ援用クーラントシステムの開発(PCDボールエンドミルによるSiCの高品位加工への適用)2017

    • Author(s)
      天野慎一郎,片平和俊,亀山雄高
    • Organizer
      2017年度精密工学会春季大会学術講演会
    • Related Report
      2017 Annual Research Report
  • [Presentation] Micromilling Characteristics and Electrochemically Assisted Reconditioning of Polycrystalline Diamond Tool Surfaces for Ultra-Precision Machining of Sapphire2016

    • Author(s)
      Kazutoshi Katahira, Kazuo Yamazaki, Hitoshi Ohmori
    • Organizer
      Machine Tool Research Foundation (MTTRF) 2016
    • Place of Presentation
      San Francisco, USA
    • Year and Date
      2016-07-06
    • Related Report
      2016 Annual Research Report
    • Int'l Joint Research / Invited
  • [Presentation] Effect of atmospheric-pressure plasma jet on polycrystalline diamond micro-milling of silicon carbide2015

    • Author(s)
      Katahira, K., Ohmori, H., Takesue, S., Komotori, J., Yamazaki, K.
    • Organizer
      CIRP General Assembly 2015
    • Place of Presentation
      南アフリカ共和国,ケープタウン
    • Year and Date
      2015-08-26
    • Related Report
      2015 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Characteristics of precision diamond milling processes applied for advanced micro components2015

    • Author(s)
      Kazutoshi Katahira, Kazuo Yamazaki, Kazuo Nakamoto, Hitoshi Ohmori
    • Organizer
      Machine Tool Research Foundation (MTTRF) 2015
    • Place of Presentation
      米国,サンフランシスコ
    • Year and Date
      2015-07-02
    • Related Report
      2015 Annual Research Report
    • Int'l Joint Research / Invited

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Published: 2015-04-16   Modified: 2019-03-29  

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