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Defect detection for next-generation smoothly finished substrates based on a heat balance generated at a tiny gap

Research Project

Project/Area Number 15H03907
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field Design engineering/Machine functional elements/Tribology
Research InstitutionTohoku University

Principal Investigator

Shimizu Yuki  東北大学, 工学研究科, 准教授 (70606384)

Project Period (FY) 2015-04-01 – 2018-03-31
Project Status Completed (Fiscal Year 2017)
Budget Amount *help
¥16,640,000 (Direct Cost: ¥12,800,000、Indirect Cost: ¥3,840,000)
Fiscal Year 2017: ¥3,250,000 (Direct Cost: ¥2,500,000、Indirect Cost: ¥750,000)
Fiscal Year 2016: ¥5,980,000 (Direct Cost: ¥4,600,000、Indirect Cost: ¥1,380,000)
Fiscal Year 2015: ¥7,410,000 (Direct Cost: ¥5,700,000、Indirect Cost: ¥1,710,000)
Keywords欠陥検出 / 精密計測 / 計測工学 / トライボロジー
Outline of Final Research Achievements

To realize precision surface defect detection required for the next-generation semiconductor or LED wafers having smooth surfaces, a new defect detection method utilizing a heat flow generated in a tiny gap has been proposed. A prototype micro thermal sensor composed of a thin metal film resistor and a pair of electrodes has successfully been fabricated. In addition, a micro thermal sensor probe, which has a function of detecting the displacement and tilts of the probe tip where the micro thermal sensor is mounted, has been developed. By using the developed micro thermal sensor probe, a method to detect a contact between a measurement surface and the tip of the probe has successfully been established. Furthermore, non-contact detection of micrometric surface patterns have successfully been demonstrated by the developed micro thermal sensor probe.

Report

(4 results)
  • 2017 Annual Research Report   Final Research Report ( PDF )
  • 2016 Annual Research Report
  • 2015 Annual Research Report
  • Research Products

    (21 results)

All 2019 2018 2017 2016 2015 Other

All Journal Article (7 results) (of which Peer Reviewed: 3 results,  Open Access: 1 results,  Acknowledgement Compliant: 4 results) Presentation (10 results) (of which Int'l Joint Research: 6 results,  Invited: 1 results) Book (1 results) Remarks (3 results)

  • [Journal Article] Design and Testing of a Micro-thermal Sensor Probe for Nondestructive Detection of Defects on a Flat Surface2018

    • Author(s)
      Yuki Shimizu, Yuki Matsuno, Yuan-Liu Chen, Hiraku Matsukuma, Wei Gao
    • Journal Title

      Nanomanufacturing and Metrology

      Volume: 1 Issue: 1 Pages: 45-57

    • DOI

      10.1007/s41871-018-0007-x

    • Related Report
      2017 Annual Research Report
    • Peer Reviewed
  • [Journal Article] EVALUATION OF A FOCUSED LASER SPOT DIAMETER FOR AN OPTICAL ANGLE SENSOR2017

    • Author(s)
      Yuki Shimizu, Taiji Maruyama, Shota Nakagawa, Yuan-Liu Chen, Wei Gao
    • Journal Title

      Engineering for a Changing World

      Volume: 59

    • Related Report
      2017 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] Non-contact detection of surface defects by using a micro thermal sensor2017

    • Author(s)
      Yuki Shimizu, Yuki Matsuno Yuan-Liu Chen and Wei Gao
    • Journal Title

      Proceedings of the 13th International Symposium on Measurement Technology and Intelligent Instruments (ISMTII2017)

      Volume: -

    • Related Report
      2017 Annual Research Report
  • [Journal Article] Design and testing of a micro thermal sensor for non-contact surface defect detection2017

    • Author(s)
      Yuki Shimizu, Yuki Matsuno, Yuan-Liu Chen and Wei Gao
    • Journal Title

      International Journal of Automation Technology

      Volume: -

    • NAID

      130007505955

    • Related Report
      2016 Annual Research Report
    • Peer Reviewed / Acknowledgement Compliant
  • [Journal Article] Development of a Non-contact-type Thermal Sensor for Surface Defect Inspection2016

    • Author(s)
      Yuki MATSUNO, Yuki SHIMIZU, Wei GAO
    • Journal Title

      Proceedings of the 7th International Conference on Positioning Technology (ICPT2016)

      Volume: -

    • Related Report
      2016 Annual Research Report
    • Acknowledgement Compliant
  • [Journal Article] Characterization of a micro thermal sensor for surface defect inspection2016

    • Author(s)
      Yuki Shimizu, Yuki Matsuno, Yuta Ohba, Yuan-Liu Chen, Wei Gao
    • Journal Title

      Proceedings of the 11th IEEE International Conference on Nano/Micro Engineered and Molecular Systems (IEEE NEMS 2016)

      Volume: In Press

    • Related Report
      2015 Annual Research Report
    • Acknowledgement Compliant
  • [Journal Article] Micro thermal sensor for nanometric surface defect inspection2016

    • Author(s)
      Yuki Shimizu, Yuki Matsuno, Yuta Ohba, Yuan-Liu Chen, Wei Gao
    • Journal Title

      Proceedings of the 16th INTERNATIONAL CONFERENCE ON NANOTECHNOLOGY (IEEE NANO 2016)

      Volume: In Press

    • Related Report
      2015 Annual Research Report
    • Acknowledgement Compliant
  • [Presentation] 微空間での熱収支を利用した平滑面欠陥検出に関する研究 -熱検知センサプローブの構築と基礎特性評価-2018

    • Author(s)
      清水 裕樹,松野 優紀,陳 遠流,松隈 啓,高 偉
    • Organizer
      2018年度精密工学会春季大会学術講演会
    • Related Report
      2017 Annual Research Report
  • [Presentation] 微空間での熱収支を利用した平滑面欠陥検出に関する研究 -生成熱収支場による欠陥検出可能性の実験的検討-2017

    • Author(s)
      清水 裕樹,松野 優紀,陳 遠流,高 偉
    • Organizer
      2017年度精密工学会春季大会学術講演会
    • Place of Presentation
      慶応義塾大学(神奈川県横浜市)
    • Year and Date
      2017-03-13
    • Related Report
      2016 Annual Research Report
  • [Presentation] Evaluation of a Focused Laser Spot Diameter for an Optical Angle Sensor2017

    • Author(s)
      Yuki Shimizu, Taiji Maruyama, Shota Nakagawa, Yuan-Liu Chen, Wei Gao
    • Organizer
      59th ILMENAU SCIENTIFIC COLLOQUIUM
    • Related Report
      2017 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Non-contact detection of surface defects by using a micro thermal sensor2017

    • Author(s)
      Yuki Shimizu, Yuki Matsuno Yuan-Liu Chen and Wei Gao
    • Organizer
      13th International Symposium on Measurement Technology and Intelligent Instruments (ISMTII2017)
    • Related Report
      2017 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Development of a Non-contact-type Thermal Sensor for Surface Defect Inspection2016

    • Author(s)
      Yuki MATSUNO, Yuki SHIMIZU, Wei GAO
    • Organizer
      The 7th International Conference on Positioning Technology (ICPT2016)
    • Place of Presentation
      Seoul Garden Hotel (Seoul, Korea)
    • Year and Date
      2016-11-08
    • Related Report
      2016 Annual Research Report
    • Int'l Joint Research
  • [Presentation] A sensitivity-improved micro thermal sensor for surface defect inspection2016

    • Author(s)
      Yuki Shimizu, Yuki Matsuno, Yuan-Liu Chen and Wei Gao
    • Organizer
      The 12th China-Japan International Conference on Ultra-Precision Machining Processes (CJUMP2016)
    • Place of Presentation
      Hunan Fenglin Hotel (Hunan, China)
    • Year and Date
      2016-11-04
    • Related Report
      2016 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Micro thermal sensor for nanometric surface defect inspection2016

    • Author(s)
      Yuki Shimizu, Yuki Matsuno, Yuta Ohba, and Wei Gao
    • Organizer
      The 16th International Conference on Nanotechnology (NANO 2016)
    • Place of Presentation
      仙台国際センター(宮城県仙台市)
    • Year and Date
      2016-08-22
    • Related Report
      2016 Annual Research Report
    • Int'l Joint Research / Invited
  • [Presentation] Characterization of a micro thermal sensor for surface defect inspection2016

    • Author(s)
      Yuki Shimizu, Yuki Matsuno, Yuta Ohba, Yuan-Liu Chen, and Wei Gao
    • Organizer
      The 11th IEEE Annual International Conference on Nano/Micro Engineered and Molecular Systems (NEMS)
    • Place of Presentation
      ホテル松島大観荘(宮城県宮城郡松島町)
    • Year and Date
      2016-04-17
    • Related Report
      2016 Annual Research Report
    • Int'l Joint Research
  • [Presentation] 微空間での熱収支を利用した平滑面欠陥検出に関する研究 -非接触欠陥検出の原理検討-2016

    • Author(s)
      清水裕樹,松野優紀,大場優太,高偉
    • Organizer
      2016年度精密工学会春季大会学術講演会
    • Place of Presentation
      東京理科大学(千葉県野田市)
    • Year and Date
      2016-03-15
    • Related Report
      2015 Annual Research Report
  • [Presentation] 微空間での熱収支を利用した平滑面欠陥検出に関する研究 -10 nm級サイズ欠陥との接触検知シミュレーション実験-2015

    • Author(s)
      松野優紀,大場優太,清水裕樹,高偉
    • Organizer
      2015年度精密工学会秋季大会学術講演会
    • Place of Presentation
      東北大学(宮城県仙台市)
    • Year and Date
      2015-09-04
    • Related Report
      2015 Annual Research Report
  • [Book] Metrology (Ch.18: Contact-type micro thermal sensor for surface defect detection)2019

    • Author(s)
      Yuki Shimizu
    • Total Pages
      24
    • Publisher
      Springer
    • Related Report
      2017 Annual Research Report
  • [Remarks] 高・清水研究室/精密ナノシステム研究センター

    • URL

      http://web.tohoku.ac.jp/nanometrology/

    • Related Report
      2017 Annual Research Report
  • [Remarks] 東北大学大学院工学研究科ファインメカニクス専攻 高・清水研究室 / 精密ナノシステム研究センター

    • URL

      http://www.nano.mech.tohoku.ac.jp/index.html

    • Related Report
      2016 Annual Research Report
  • [Remarks] 高・清水・伊東研究室ホームページ

    • URL

      http://www.nano.mech.tohoku.ac.jp/

    • Related Report
      2015 Annual Research Report

URL: 

Published: 2015-04-16   Modified: 2019-03-29  

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