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Processing theory of multi-component polymeric compounds

Research Project

Project/Area Number 15H04175
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field Properties in chemical engineering process/Transfer operation/Unit operation
Research InstitutionKyushu University

Principal Investigator

Kajiwara Toshihisa  九州大学, 工学研究院, 教授 (10194747)

Co-Investigator(Kenkyū-buntansha) 名嘉山 祥也  九州大学, 工学研究院, 准教授 (10422982)
Project Period (FY) 2015-04-01 – 2018-03-31
Project Status Completed (Fiscal Year 2017)
Budget Amount *help
¥16,770,000 (Direct Cost: ¥12,900,000、Indirect Cost: ¥3,870,000)
Fiscal Year 2017: ¥3,120,000 (Direct Cost: ¥2,400,000、Indirect Cost: ¥720,000)
Fiscal Year 2016: ¥3,900,000 (Direct Cost: ¥3,000,000、Indirect Cost: ¥900,000)
Fiscal Year 2015: ¥9,750,000 (Direct Cost: ¥7,500,000、Indirect Cost: ¥2,250,000)
Keywords高分子成形加工操作 / 高分子成型加工操作
Outline of Final Research Achievements

The mixing characteristics of different mixing elements for twin-screw extrusion are evaluated by using the numerical simulation of the melt flow. For quantification of the local flow pattern, we have derived a quantity called ``strain-rate state'' which is useful to discuss the relationship between the geometry of the kneading elements and their geometry-driven flow patterns.
Understanding the relation between the channel geometry and the flow pattern behind the different mixing characteristics of different mixing elements is an essential issue in the optimization and the development of mixing processes. In this line, the approaches used in this study can be applied to other mixing devices, including twin-screw ones as well as single screw ones, in order to discuss the geometry effects on the mixing characteristics.

Report

(4 results)
  • 2017 Annual Research Report   Final Research Report ( PDF )
  • 2016 Annual Research Report
  • 2015 Annual Research Report
  • Research Products

    (36 results)

All 2018 2017 2016 2015

All Journal Article (9 results) (of which Peer Reviewed: 5 results,  Open Access: 3 results,  Acknowledgement Compliant: 2 results) Presentation (27 results) (of which Int'l Joint Research: 11 results,  Invited: 1 results)

  • [Journal Article] Improving mixing characteristics with a pitched tip in kneading elements in twin-screw extrusion2018

    • Author(s)
      Yasuya Nakayama, Hiroki Takemitsu, Toshihisa Kajiwara, Koichi Kimura, Takahide Takeuchi, Hideki Tomiyama
    • Journal Title

      AIChE J.

      Volume: 64 Issue: 4 Pages: 1424-1434

    • DOI

      10.1002/aic.16003

    • Related Report
      2017 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] 溶融混練部のシミュレーションによる研究とその応用2018

    • Author(s)
      名嘉山祥也, 梶原稔尚
    • Journal Title

      プラスチックスエージ

      Volume: 64

    • Related Report
      2017 Annual Research Report
  • [Journal Article] 単軸押出機のフィン型混練スクリュの分配混合性能評価2018

    • Author(s)
      木村公一, 富山秀樹, 名嘉山祥也, 梶原稔尚
    • Journal Title

      Seikei-Kakou

      Volume: 64

    • NAID

      130007890654

    • Related Report
      2017 Annual Research Report
    • Peer Reviewed
  • [Journal Article] 単軸混練スクリュの分配混合性能の評価2017

    • Author(s)
      木村公一, 富山秀樹, 名嘉山祥也, 梶原稔尚
    • Journal Title

      日本製鋼所技報

      Volume: 11 Pages: 110-116

    • NAID

      40021383368

    • Related Report
      2017 Annual Research Report
  • [Journal Article] Effects of Pitched Tips of Novel Kneading Disks on Melt Mixing in Twin-Screw Extrusion2017

    • Author(s)
      Yasuya Namayama, Nariyoshi Nishihira, Toshihisa Kajiwara, Hideki Tomiyama, Takahide Takeuchi, Koichi Kimura,
    • Journal Title

      Nihon Reoroji Gakkaishi

      Volume: 44 Issue: 5 Pages: 281-288

    • DOI

      10.1678/rheology.44.281

    • NAID

      130005290725

    • ISSN
      0387-1533, 2186-4586
    • Related Report
      2016 Annual Research Report
    • Peer Reviewed / Open Access / Acknowledgement Compliant
  • [Journal Article] 高分子材料の溶融混練シミュレーションと混練性能評価2016

    • Author(s)
      梶原 稔尚
    • Journal Title

      日本ゴム協会誌

      Volume: 89 Pages: 355-361

    • NAID

      130005450141

    • Related Report
      2016 Annual Research Report
  • [Journal Article] Strain Mode of General Flow: Characterization and Implications for Flow Pattern Structures2016

    • Author(s)
      Yasuya Nakayama, Tatsunori Masaki, and Toshihisa Kajiwara
    • Journal Title

      AIChE J.

      Volume: . Issue: 7 Pages: 2563-2569

    • DOI

      10.1002/aic.15228

    • Related Report
      2015 Annual Research Report
    • Peer Reviewed / Open Access / Acknowledgement Compliant
  • [Journal Article] Numerical study on mixing performance of glass fiber dispersion in a twin-screw extruder with backward-mixing elements2015

    • Author(s)
      Kunihiro Hirata, Hiroshi Ishida, Motohiro Hiragori, Yasuya Nakayama and Toshihisa Kajiwara
    • Journal Title

      AIP Conf. Proc.

      Volume: 1664 Pages: 20009-20009

    • DOI

      10.1063/1.4918389

    • Related Report
      2015 Annual Research Report
    • Peer Reviewed
  • [Journal Article] 力学的視点からのフィラー分散に関する基礎的理解2015

    • Author(s)
      正木辰典, 名嘉山祥也, 梶原稔尚
    • Journal Title

      Seikei-Kakou

      Volume: 27 Pages: 533-539

    • NAID

      130007947282

    • Related Report
      2015 Annual Research Report
  • [Presentation] 高電場におけるコロイドの非線形電気泳動2018

    • Author(s)
      伊藤恵, 名嘉山 祥也, 梶原 稔尚
    • Organizer
      化学工学会第83年会
    • Related Report
      2017 Annual Research Report
  • [Presentation] 二軸スクリュ溶融混練における傾斜チップの効果: 流動パターンのチュ ーニング2017

    • Author(s)
      名嘉山 祥也, 竹光洋樹, 梶原 稔尚, 木村公一, 竹内貴季, 富山秀樹
    • Organizer
      化学工学会 第82年会 (東京 2017)
    • Place of Presentation
      芝浦工業大学 豊洲キャンパス
    • Year and Date
      2017-03-06
    • Related Report
      2016 Annual Research Report
  • [Presentation] 二軸スクリュ溶融混練における傾斜チップの効果: 流動パターンのチュ ーニング2017

    • Author(s)
      名嘉山 祥也, 竹光洋樹, 梶原 稔尚, 木村公一, 竹内貴季, 富山秀樹
    • Organizer
      プラスチック成形加工学会 第28年次大会
    • Related Report
      2017 Annual Research Report
  • [Presentation] 高電場におけるコロイドの非線形電気泳動2017

    • Author(s)
      伊藤恵, 名嘉山 祥也, 梶原 稔尚
    • Organizer
      第54回化学関連支部合同九州大会
    • Related Report
      2017 Annual Research Report
  • [Presentation] 二軸スクリュ溶融混練における傾斜チップの効果: 流動パターンのチューニング2017

    • Author(s)
      名嘉山祥也, 竹光洋樹, 梶原稔尚, 木村公一, 竹内貴季,富山秀樹
    • Organizer
      第65 回レオロジー討論会
    • Related Report
      2017 Annual Research Report
  • [Presentation] Impacts of Pitched Tips of Kneading Element in Twin-Screw Extrusion: Tuning Flow Pattern and Mixing Performance2017

    • Author(s)
      Yasuya Nakayama, Hiroki Takemitsu, Toshihisa Kajiwara, Koichi Kimura, Takahide Takeuchi, Hideki Tomiyama
    • Organizer
      Asian Workshop on Polymer Processing 2017 (AWPP2017)
    • Related Report
      2017 Annual Research Report
    • Int'l Joint Research
  • [Presentation] 分離の程度を利用した単軸混練スクリュの分配混合性能の評価2017

    • Author(s)
      木村公一, 富山秀樹, 名嘉山祥也, 梶原稔尚
    • Organizer
      第25回プラスチック成形加工学会秋季大会 成形加工シンポジア'17(大阪)
    • Related Report
      2017 Annual Research Report
  • [Presentation] Mixing characteristics of different kneading elements: An experimental study2017

    • Author(s)
      Y. Nakayama, S. Esaki, K. Nakao, T. Kajiwara, T. Takeuchi, K. Kimura, and H. Tomiyama
    • Organizer
      The 33rd Annual Meeting of the Polymer Processing Society (PPS-33)
    • Related Report
      2017 Annual Research Report
    • Int'l Joint Research
  • [Presentation] 二軸スクリュ溶融混練における混練エレメントの形状と混練性能の関係2016

    • Author(s)
      竹光洋樹, 名嘉山 祥也, 梶原 稔尚, 木村公一, 竹内貴季, 富山秀樹
    • Organizer
      第64回レオロジー討論会
    • Place of Presentation
      大阪大学豊中キャンパス
    • Year and Date
      2016-10-28
    • Related Report
      2016 Annual Research Report
  • [Presentation] 二軸スクリュ溶融混練における混練エレメントの形状と混練性能の関係2016

    • Author(s)
      竹光洋樹, 名嘉山 祥也, 梶原 稔尚, 木村公一, 竹内貴季, 富山秀樹
    • Organizer
      化学工学会 第48回秋季大会 (徳島 2016)
    • Place of Presentation
      徳島大学 常三島キャンパス
    • Year and Date
      2016-09-06
    • Related Report
      2016 Annual Research Report
  • [Presentation] 二軸スクリュ押出機における混練エレメントの性能評価2016

    • Author(s)
      江崎哲史, 中尾建太, 名嘉山 祥也, 梶原 稔尚, 木村公一, 竹内貴季, 富山秀樹
    • Organizer
      化学工学会 第48回秋季大会 (徳島 2016)
    • Place of Presentation
      徳島大学 常三島キャンパス
    • Year and Date
      2016-09-06
    • Related Report
      2016 Annual Research Report
  • [Presentation] Strain Mode of General Flow: Characterization and Implications for Flow Pattern Structures2016

    • Author(s)
      Yasuya Namayama, Tatsunori Masaki, Toshihisa Kajiwara
    • Organizer
      The XVIIth International Congress on Rheology (ICR2016)
    • Place of Presentation
      Kyoto, Japan
    • Year and Date
      2016-08-08
    • Related Report
      2016 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Melt-Mixing by Pitched-Tip Kneading Disks in a Twin-Screw Extruder - Experimental Verification -2016

    • Author(s)
      Toshihisa Kajiwara, Yasuya Namayama, Hiroki Takemitsu, Satoshi Esaki, Takahide Takeuchi, Koichi Kimura, Hideki Tomiyama
    • Organizer
      The XVIIth International Congress on Rheology (ICR2016)
    • Place of Presentation
      Kyoto, Japan
    • Year and Date
      2016-08-08
    • Related Report
      2016 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Melt-Mixing by Pitched-Tip Kneading Disks in a Twin-Screw Extruder - Experimental Verification -2016

    • Author(s)
      Toshihisa Kajiwara, Yasuya Namayama, Hiroki Takemitsu, Satoshi Esaki, Takahide Takeuchi, Koichi Kimura, Hideki Tomiyama
    • Organizer
      The 32nd International Conference of the Polymer Processing Society (PPS-32)
    • Place of Presentation
      Lyon, France
    • Year and Date
      2016-07-25
    • Related Report
      2016 Annual Research Report
    • Int'l Joint Research
  • [Presentation] 混練機形状による流動パターンと伸張流動の分布2016

    • Author(s)
      名嘉山 祥也, 正木 辰典, 梶原 稔尚
    • Organizer
      化学工学会 第81年会 (2016)
    • Place of Presentation
      関西大学 千里山キャンパス
    • Year and Date
      2016-03-13
    • Related Report
      2015 Annual Research Report
  • [Presentation] 二軸スクリュ押出機における異なる混練エレメントの混練性能2016

    • Author(s)
      中尾建太, 江崎哲史, 竹光洋樹, 名嘉山 祥也, 梶原 稔尚, 木村公一, 竹内貴季, 富山秀樹
    • Organizer
      第53回化学関連支部合同九州大会
    • Place of Presentation
      北九州国際会議場
    • Related Report
      2016 Annual Research Report
  • [Presentation] Impacts of mixing elements on mixing characteristics in twin-screw extrusion2016

    • Author(s)
      Hiroki Takemitsu,Yasuya Nakayama,Toshihisa Kajiwara,Koichi Kimura,Takahide Takeuchi,Hideki Tomiyama
    • Organizer
      International Symposium on Chemical Engineering 2016
    • Place of Presentation
      SEAGAIA CONVENTION CENTER
    • Related Report
      2016 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Mixing characteristic of different kneading elements: An experimental study2016

    • Author(s)
      Satoshi Esaki, Kenta Nakao, Yasuya Nakayama, Toshihisa Kajiwara, Koichi Kimura, Takahide Takeuchi, Hideki Tomiyama
    • Organizer
      International Symposium on Chemical Engineering 2016
    • Place of Presentation
      SEAGAIA CONVENTION CENTER
    • Related Report
      2016 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Melt-mixing by Pitched-tip Kneading Disks in a Twin-screw extruder2015

    • Author(s)
      T. Kajiwara, Y. Nakayama, H. Takemitsu, S. Esaki, T. Takeuchi, K. Kimura and H. Tomiyama
    • Organizer
      Asian Workshop on Polymer Processing 2015 (AWPP2015)
    • Place of Presentation
      National University of Singapore (NUS) campus
    • Year and Date
      2015-12-01
    • Related Report
      2015 Annual Research Report
    • Int'l Joint Research
  • [Presentation] 溶融混練されたブレンドの分散状態の画像解析2015

    • Author(s)
      竹光洋樹, 江崎哲史, 名嘉山 祥也, 梶原 稔尚, 木村公一, 竹内貴季, 富山秀樹
    • Organizer
      プラスチック成形加工学会第23回秋季大会 成形加工シンポジア'15
    • Place of Presentation
      福岡大学
    • Year and Date
      2015-11-02
    • Related Report
      2015 Annual Research Report
  • [Presentation] 二軸スクリュ押出機の溶融混練におけるニーディングディスクの形状と混練性能2015

    • Author(s)
      江崎哲史, 竹光洋樹, 名嘉山 祥也, 梶原 稔尚, 木村公一, 竹内貴季, 富山秀樹
    • Organizer
      プラスチック成形加工学会第23回秋季大会 成形加工シンポジア'15
    • Place of Presentation
      福岡大学
    • Year and Date
      2015-11-02
    • Related Report
      2015 Annual Research Report
  • [Presentation] 混練過程の流動様式:局所的な定量化と大域的な混合への洞察2015

    • Author(s)
      名嘉山 祥也, 正木辰典, 梶原 稔尚
    • Organizer
      第63回レオロジー討論会
    • Place of Presentation
      神戸大学工学部
    • Year and Date
      2015-09-23
    • Related Report
      2015 Annual Research Report
  • [Presentation] Prediction of fiber dispersion for glass fiber reinforced plastics in a twin-screw extruder using flow simulation2015

    • Author(s)
      Kunihiro Hirata, Hiroshi Ishida, Motohiro Hiragori, Yasuya Nakayama and Toshihisa Kajiwara
    • Organizer
      Conference on Modelling Fluid Flow (CMFF’15)
    • Place of Presentation
      Budapest, HUNGARY
    • Year and Date
      2015-09-01
    • Related Report
      2015 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Numerical Study on Mixing Performance of Glass Fiber Dispersion in a Twin-Screw Extruder with Backward-Mixing Screw Elements2015

    • Author(s)
      Kunihiro HIRATA, Hiroshi ISHIDA, Motohiro HIRAGORI, Yasuya NAKAYAMA and Toshihisa KAJIWARA
    • Organizer
      International Symposium for Advanced Materials Research(ISAMR)2015
    • Place of Presentation
      Sun Moon Lake, Taiwan
    • Year and Date
      2015-08-16
    • Related Report
      2015 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Strain mode of general flow: characterization and implication to mixing2015

    • Author(s)
      Yasuya Nakayama, Tatsunori Masaki, Toshihisa Kajiwara
    • Organizer
      31st International Conference of the POLYMER PROCESSING SOCIETY (PPS-31)
    • Place of Presentation
      Jeju Island, Republic of Korea
    • Year and Date
      2015-06-07
    • Related Report
      2015 Annual Research Report
    • Int'l Joint Research
  • [Presentation] 「基礎を固める特別授業」高分子材料の溶融混練2015

    • Author(s)
      梶原稔尚
    • Organizer
      プラスチック成形加工学会第26回年次大会
    • Place of Presentation
      東京・タワーホール船堀
    • Year and Date
      2015-06-02
    • Related Report
      2015 Annual Research Report
  • [Presentation] 高分子およびガラスの成形加工プロセスにおける複合化技術に関する研究2015

    • Author(s)
      梶原稔尚
    • Organizer
      日本レオロジー学会第42年会
    • Place of Presentation
      京都大学(宇治市)
    • Year and Date
      2015-05-13
    • Related Report
      2015 Annual Research Report
    • Invited

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Published: 2015-04-16   Modified: 2019-03-29  

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