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Study on upgrade recycle process of aluminum alloys

Research Project

Project/Area Number 15K00607
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Environmental conscious materials and recycle
Research InstitutionOsaka Institute of Technology

Principal Investigator

Haga Toshio  大阪工業大学, 工学部, 教授 (00212134)

Project Period (FY) 2015-04-01 – 2018-03-31
Project Status Completed (Fiscal Year 2017)
Budget Amount *help
¥4,810,000 (Direct Cost: ¥3,700,000、Indirect Cost: ¥1,110,000)
Fiscal Year 2017: ¥1,170,000 (Direct Cost: ¥900,000、Indirect Cost: ¥270,000)
Fiscal Year 2016: ¥1,300,000 (Direct Cost: ¥1,000,000、Indirect Cost: ¥300,000)
Fiscal Year 2015: ¥2,340,000 (Direct Cost: ¥1,800,000、Indirect Cost: ¥540,000)
Keywordsロール鋳造 / クラッド材 / 接合 / リサイクル材 / 急冷凝固 / 無害化 / 鋳造用アルミニウム合金 / ダイカスト用アルミニウム合金 / 縦型双ロールキャスター / 縦型タンデム双ロールキャスター / 2層クラッド材 / 3層クラッド材 / 接合界面 / 双ロールキャスター / 縦型高速双ロールキャスター / リサイクル / アップグレードリサイクル / 不純物の無害化 / 不純物の微細化 / 積層材
Outline of Final Research Achievements


A vertical type tandem twin roll caster which could cast three layers clad strip was developed. Feature of this caster was that three layers clad strip, which base strip had lower solidification temperature than overlay strip, could be cast without melting of the base strip. This caster was adopted to the recycle aluminum alloys. The three layers clad strip was cast from recycle aluminum alloys. For example, the recycle aluminum alloy of 6063 was used for the overlay strip, and recycle aluminum alloys of A357 and A383 were used for the base strip. The solidification temperature of the 6060 was higher than that of the A357 and A383.The base strip of the A357 or the A383 were not melted by the heat from the overlay strip of the 6063. This three layer of clad strip could be bent without occurring of the crack, and stronger than 6063.In this way, the clad strip which has both of strength and ductility could be cast from the recycle aluminum alloys.

Report

(4 results)
  • 2017 Annual Research Report   Final Research Report ( PDF )
  • 2016 Research-status Report
  • 2015 Research-status Report
  • Research Products

    (14 results)

All 2018 2017 2016 2015

All Journal Article (6 results) (of which Peer Reviewed: 6 results,  Acknowledgement Compliant: 2 results) Presentation (8 results) (of which Int'l Joint Research: 6 results,  Invited: 4 results)

  • [Journal Article] Casting of Clad Strip of Al-SiCp, Magnesium Alloy Hard-Brittle Light2017

    • Author(s)
      Toshio Haga
    • Journal Title

      Materials Science Forum

      Volume: 893 Pages: 262-266

    • DOI

      10.4028/www.scientific.net/msf.879.671

    • Related Report
      2017 Annual Research Report 2016 Research-status Report
    • Peer Reviewed
  • [Journal Article] Casting of Clad Strip of Al-SiCp, Magnesium Alloy Hard-Brittle Light Material by a Twin Roll Caster2017

    • Author(s)
      Toshio Haga,Kentaro Okamura
    • Journal Title

      Materials Science Forum

      Volume: 893 Pages: 262-266

    • DOI

      10.4028/www.scientific.net/msf.893.262

    • Related Report
      2017 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Casting of aluminum alloy clad strip by an unequal diameter twin-roll caster equipped with a scraper2017

    • Author(s)
      Toshio Haga, Ryosuke Kozono
    • Journal Title

      Advances in Materials and Processing Technologies

      Volume: 3 Issue: 4 Pages: 511-521

    • DOI

      10.1080/2374068x.2017.1344057

    • Related Report
      2017 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Roll Casting of 400 mm Width Al-40%Sn-1%Cu Clad Strip2017

    • Author(s)
      Toshio Haga , Kento Ikeda, Takafumi Nakano
    • Journal Title

      Materials Science Forum

      Volume: 904 Pages: 3-8

    • DOI

      10.4028/www.scientific.net/msf.904.3

    • Related Report
      2017 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Roll casting of a clad strip consisting of 5182 aluminum alloy2015

    • Author(s)
      Toshio Haga
    • Journal Title

      Journal of Achievements in Materials and Manufacturing Engineerin

      Volume: 73 Pages: 33-43

    • Related Report
      2015 Research-status Report
    • Peer Reviewed / Acknowledgement Compliant
  • [Journal Article] Casting of clad strip by a vertical type twin roll caster2015

    • Author(s)
      Toshio Haga, Hisaki Watari
    • Journal Title

      Manufacturing Science and Technology

      Volume: 3 Issue: 5 Pages: 197-203

    • DOI

      10.13189/mst.2015.030501

    • Related Report
      2015 Research-status Report
    • Peer Reviewed / Acknowledgement Compliant
  • [Presentation] Three-Layer Clad Strip Casting Using a Vertical Type2018

    • Author(s)
      Toshio Haga
    • Organizer
      The 3rd International Conference on Applied Engineering, Materials and Mechanics
    • Related Report
      2017 Annual Research Report
    • Int'l Joint Research / Invited
  • [Presentation] Roll casting of aluminum alloy clad strip2017

    • Author(s)
      Toshio Haga
    • Organizer
      International Conference on Developments in Engineering and Technology
    • Place of Presentation
      Hotel Mercure Bangkok Siam, Bankok, Thailand
    • Year and Date
      2017-02-07
    • Related Report
      2016 Research-status Report
    • Int'l Joint Research / Invited
  • [Presentation] Two types of Twin Roll Casters for Aluminium Alloy Clad Strip2017

    • Author(s)
      Toshio Haga
    • Organizer
      6th International Conference on Developments in Engineering and Technology
    • Related Report
      2017 Annual Research Report
    • Int'l Joint Research / Invited
  • [Presentation] Semi-continuous caster for plate2017

    • Author(s)
      Toshio Haga
    • Organizer
      Scientific Conference on Achievements in Mechanical and Materials Engineering AMME’2017
    • Related Report
      2017 Annual Research Report
    • Int'l Joint Research / Invited
  • [Presentation] 双ロールキャスターによるクラッド材の作製2017

    • Author(s)
      羽賀俊雄
    • Organizer
      鋳造工学会 第169回大会
    • Related Report
      2017 Annual Research Report
  • [Presentation] スクレイパーを装着した異径双ロールキャスターによるアルミニウム合金板の鋳造2017

    • Author(s)
      羽賀俊雄
    • Organizer
      日本機械学会2107年度年次大会
    • Related Report
      2017 Annual Research Report
  • [Presentation] Roll casting of clad strips using a twin roll caster2016

    • Author(s)
      Toshio Haga
    • Organizer
      The 9th Pacific Rim International Conference on Advanced Materials and Processing(PRICM9)
    • Place of Presentation
      Kyoto International Conference Center, Kyoto, Japan
    • Year and Date
      2016-08-04
    • Related Report
      2016 Research-status Report
    • Int'l Joint Research
  • [Presentation] Innovation of a roll caster for aluminum alloy2016

    • Author(s)
      Toshio Haga
    • Organizer
      72nd World Foundry Congress
    • Place of Presentation
      Nagoya Congress Center, Nagoya, Japan
    • Year and Date
      2016-05-24
    • Related Report
      2016 Research-status Report
    • Int'l Joint Research

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Published: 2015-04-16   Modified: 2019-03-29  

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