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Development of cutting force estimation method with simulation model based on measuring of workpiece surface

Research Project

Project/Area Number 15K05711
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Production engineering/Processing studies
Research InstitutionSaitama University

Principal Investigator

KANEKO Jun'ichi  埼玉大学, 理工学研究科, 准教授 (80375584)

Co-Investigator(Kenkyū-buntansha) 小島 一恭  埼玉大学, 理工学研究科, 助教 (60361391)
Project Period (FY) 2015-04-01 – 2018-03-31
Project Status Completed (Fiscal Year 2017)
Budget Amount *help
¥4,940,000 (Direct Cost: ¥3,800,000、Indirect Cost: ¥1,140,000)
Fiscal Year 2017: ¥910,000 (Direct Cost: ¥700,000、Indirect Cost: ¥210,000)
Fiscal Year 2016: ¥2,470,000 (Direct Cost: ¥1,900,000、Indirect Cost: ¥570,000)
Fiscal Year 2015: ¥1,560,000 (Direct Cost: ¥1,200,000、Indirect Cost: ¥360,000)
Keywords切削加工 / 切削抵抗 / 加工シミュレーション / 形状計測 / エンドミル加工 / 切削領域 / オンマシン計測 / 光切断法 / 切削抵抗予測 / 非接触形状計測 / 三次元計測 / 数値制御加工 / 予測 / 除去領域 / 非接触計測 / シミュレーション
Outline of Final Research Achievements

Estimation of instantaneous cutting force in machining process requires several kinds of geometric information. These consist mainly of cutter locations in tool path and initial shape of stock workpiece. Conventionally, the initial shape of workpiece for cutting force simulation has been generated as CAD model from computer simulation.
In this research, we propose a new method to measure the initial shape of the workpiece with non-contact measuring process by light cutting method. In the proposed method, for each cutter location, removal area by cutting edge is estimated from the measured point cloud data. By applying the proposed method, it is possible to estimate the cutting force on machine tool in the finishing process for stock shape of workpiece formed by casting and additive manufacturing.

Report

(4 results)
  • 2017 Annual Research Report   Final Research Report ( PDF )
  • 2016 Research-status Report
  • 2015 Research-status Report
  • Research Products

    (5 results)

All 2017 2016 Other

All Presentation (2 results) Remarks (3 results)

  • [Presentation] エンドミル切削における切削領域推定技術の 開発2017

    • Author(s)
      小黒 凌輔, 堀尾 健一郎, 金子 順一
    • Organizer
      2017 年度日本機械学会年次大会
    • Related Report
      2017 Annual Research Report
  • [Presentation] エンドミル加工における除去領域推定技術の開発2016

    • Author(s)
      竹内航、堀尾健一郎、金子順一、山崎次男
    • Organizer
      第23回精密工学会 学生会員卒業研究発表講演会
    • Place of Presentation
      東京理科大学 野田キャンパス(千葉県野田市)
    • Year and Date
      2016-03-15
    • Related Report
      2015 Research-status Report
  • [Remarks] 研究内容 [工作機械の主軸運動および除去領域のオンマシン測定/推定技術の開発]

    • URL

      http://kousaku.mech.saitama-u.ac.jp/contents.html

    • Related Report
      2017 Annual Research Report
  • [Remarks] エンドミル切削における切削領域推定技術の開発

    • URL

      http://kousaku.mech.saitama-u.ac.jp/koguro2017.pdf

    • Related Report
      2017 Annual Research Report
  • [Remarks] 埼玉大学 工学部 機械工作研究室 研究内容紹介

    • URL

      http://kousaku.mech.saitama-u.ac.jp/contents.html

    • Related Report
      2016 Research-status Report

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Published: 2015-04-16   Modified: 2019-03-29  

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