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Development of a prediction system of material dynamic behavior under severe deformation condition by considering the deformation state of the cutting

Research Project

Project/Area Number 15K05716
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Production engineering/Processing studies
Research InstitutionYokohama National University

Principal Investigator

SHINOZUKA JUN  横浜国立大学, 大学院工学研究院, 准教授 (30282841)

Project Period (FY) 2015-04-01 – 2018-03-31
Project Status Completed (Fiscal Year 2017)
Budget Amount *help
¥5,070,000 (Direct Cost: ¥3,900,000、Indirect Cost: ¥1,170,000)
Fiscal Year 2017: ¥1,300,000 (Direct Cost: ¥1,000,000、Indirect Cost: ¥300,000)
Fiscal Year 2016: ¥1,430,000 (Direct Cost: ¥1,100,000、Indirect Cost: ¥330,000)
Fiscal Year 2015: ¥2,340,000 (Direct Cost: ¥1,800,000、Indirect Cost: ¥540,000)
Keywords切削 / 温度 / 切削力 / 切りくず / 計測 / 流動応力 / FEM / FEM
Outline of Final Research Achievements

This research has proposed a prediction system of the flow stress property of metals by analyzing cutting phenomena. In the system, the shape of chip, cutting forces and the temperature distributions on the chip back face and the chip free surface are prepared as the boundary conditions. Then, a FEA of metal cutting is conducted considering that the work hardened coefficient is unknown. By adjusting the work hardened coefficient to agree the result of the FEA with the boundary conditions, the flow stress property will be obtained. This study developed the most important system to work the system proposed, which is to establish a system of grasping the temperature distributions on the chip back surface and the chip free surface.

Report

(4 results)
  • 2017 Annual Research Report   Final Research Report ( PDF )
  • 2016 Research-status Report
  • 2015 Research-status Report
  • Research Products

    (6 results)

All 2017 2016 Other

All Journal Article (2 results) (of which Peer Reviewed: 2 results,  Open Access: 2 results) Presentation (3 results) (of which Int'l Joint Research: 1 results) Remarks (1 results)

  • [Journal Article] Experimental Investigation of Heat Partition Ratio for the Cutting Tool at a Cutting Speed Ranging from 38 to 6500 m/min2016

    • Author(s)
      Jun Shinozuka and Daiki Kidoura
    • Journal Title

      Materials Science Forum

      Volume: 874 Pages: 450-456

    • DOI

      10.4028/www.scientific.net/msf.874.450

    • Related Report
      2016 Research-status Report
    • Peer Reviewed / Open Access
  • [Journal Article] Measurement of the temperature distribution at the tool-chip interface by using a cutting tool with seven pairs of built-in micro Cu/Ni thermocouples2016

    • Author(s)
      Jun Shinozuka, Habibah Binti JAHARADAK
    • Journal Title

      Advanced Materials Research

      Volume: 1136 Pages: 586-591

    • DOI

      10.4028/www.scientific.net/amr.1136.586

    • Related Report
      2015 Research-status Report
    • Peer Reviewed / Open Access
  • [Presentation] Investigation of ultra-high speed cutting mechanism by considering tool-chip friction property and inertia force derived from chip formation2017

    • Author(s)
      Jun Shinozuka
    • Organizer
      17th international conference of the european society for precision engineering and nanotechnology
    • Related Report
      2017 Annual Research Report
    • Int'l Joint Research
  • [Presentation] 次世代切削加工システムの創造のための加工現象の解明2017

    • Author(s)
      篠塚 淳
    • Organizer
      精密工学会 第386回講習会
    • Related Report
      2017 Annual Research Report
  • [Presentation] 微細熱電対群内蔵工具を用いた工具すくい面の温度場の切削開始からの過渡的変化の検討2016

    • Author(s)
      篠塚 淳,島 悠太郎
    • Organizer
      2016年度精密工学会秋季大会学術講演会講演論文集
    • Place of Presentation
      茨城大学
    • Year and Date
      2016-09-06
    • Related Report
      2016 Research-status Report
  • [Remarks] 工具-切りくず接触界面の温度分布の計測

    • URL

      http://www.shinozuka.me.ynu.ac.jp/jshinozu/TCtemperature/tctemperature_j.html

    • Related Report
      2017 Annual Research Report

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Published: 2015-04-16   Modified: 2019-03-29  

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