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Determination of friction law in metal forming

Research Project

Project/Area Number 15K05717
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Production engineering/Processing studies
Research InstitutionGifu University

Principal Investigator

WANG Zhigang  岐阜大学, 工学部, 教授 (30244510)

Project Period (FY) 2015-04-01 – 2018-03-31
Project Status Completed (Fiscal Year 2017)
Budget Amount *help
¥4,940,000 (Direct Cost: ¥3,800,000、Indirect Cost: ¥1,140,000)
Fiscal Year 2017: ¥1,690,000 (Direct Cost: ¥1,300,000、Indirect Cost: ¥390,000)
Fiscal Year 2016: ¥1,560,000 (Direct Cost: ¥1,200,000、Indirect Cost: ¥360,000)
Fiscal Year 2015: ¥1,690,000 (Direct Cost: ¥1,300,000、Indirect Cost: ¥390,000)
Keywords塑性加工 / トライボロジー / 摩擦法則 / 鍛造加工 / 摩擦試験 / シミュレーション
Outline of Final Research Achievements

Process simulation by FEM analysis has become precise enough and is used commonly in metal forming factories. But the friction data used in the simulation is not as accurate as the simulating method and the material data. Thus, establishment of accurate friction law is desired in designing the processes which are affected significantly by the frictional condition, such as plate forging. The study leader has proposed a friction law under dry condition. The main feature of this friction law is Coulomb friction up to a critical pressure, and a constant frictional stress for higher pressures. This friction law can be determined by measuring the friction coefficient μ at any average pressure lower than the critical pressure, and can be included in the FEM codes easily.
In this study, the proposed friction law is extended to be applied to general lubrication conditions of cold metal forming processes.

Report

(4 results)
  • 2017 Annual Research Report   Final Research Report ( PDF )
  • 2016 Research-status Report
  • 2015 Research-status Report
  • Research Products

    (11 results)

All 2018 2017 2016 2015

All Journal Article (3 results) (of which Int'l Joint Research: 2 results,  Peer Reviewed: 3 results,  Open Access: 2 results) Presentation (8 results) (of which Int'l Joint Research: 4 results,  Invited: 1 results)

  • [Journal Article] Determination of Friction Law in Metal Forming Under Oil-lubricated Condition2018

    • Author(s)
      Z.G. Wang, W.Z. Dong, K. Osakada
    • Journal Title

      Annals of the CIRP - Manufacturing Technology

      Volume: 67

    • Related Report
      2017 Annual Research Report
    • Peer Reviewed / Int'l Joint Research
  • [Journal Article] Friction law in Dry Metal Forming of Materials with Work Hardening2018

    • Author(s)
      Wang, Z.G., Suzuki, T.
    • Journal Title

      Procedia Manufacturing

      Volume: 未定

    • Related Report
      2017 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] Experimental Investigation on Friction Law under Starved Lubrication in Metal Forming2017

    • Author(s)
      Zhang, Y., Wang, Z.G., Yoshikawa, Y., Dong, W.Z.
    • Journal Title

      Procedia Engineering

      Volume: 207 Pages: 2269-2273

    • Related Report
      2017 Annual Research Report
    • Peer Reviewed / Open Access / Int'l Joint Research
  • [Presentation] Experimental investigation on friction law under starved lubrication in metal forming2017

    • Author(s)
      Ye Zhang
    • Organizer
      ICTP2017
    • Place of Presentation
      Cambridge
    • Year and Date
      2017-09-17
    • Related Report
      2016 Research-status Report
    • Int'l Joint Research
  • [Presentation] Recent advances in process tribology - from science to technology2017

    • Author(s)
      Zhigang Wang
    • Organizer
      ICTP2017
    • Place of Presentation
      Cambridge
    • Year and Date
      2017-09-17
    • Related Report
      2016 Research-status Report
    • Int'l Joint Research / Invited
  • [Presentation] ドライ円板圧縮による新規摩擦法則の検証2017

    • Author(s)
      吉川泰晴
    • Organizer
      平成29年度塑性加工春季講演会
    • Place of Presentation
      岐阜市
    • Year and Date
      2017-06-08
    • Related Report
      2016 Research-status Report
  • [Presentation] 枯渇潤滑状態における摩擦挙動2017

    • Author(s)
      張野
    • Organizer
      平成29年度塑性加工春季講演会
    • Place of Presentation
      岐阜市
    • Year and Date
      2017-06-08
    • Related Report
      2016 Research-status Report
  • [Presentation] Friction Law in Dry Forming of Metals with Work Hardening2016

    • Author(s)
      Takafumi Nakano
    • Organizer
      7th International Conference on Tribology in Manufacturing Processes
    • Place of Presentation
      Phuket, Thailand
    • Year and Date
      2016-02-28
    • Related Report
      2015 Research-status Report
    • Int'l Joint Research
  • [Presentation] Friction Law in Metal Forming Under Lubricated Condition2016

    • Author(s)
      Naoto Maruyama
    • Organizer
      7th International Conference on Tribology in Manufacturing Processes
    • Place of Presentation
      Phuket, Thailand
    • Year and Date
      2016-02-28
    • Related Report
      2015 Research-status Report
    • Int'l Joint Research
  • [Presentation] ドライ塑性加工における摩擦法則の有効性の検証2015

    • Author(s)
      中野貴文
    • Organizer
      第66回塑性加工連合講演会
    • Place of Presentation
      いわき市
    • Year and Date
      2015-10-29
    • Related Report
      2015 Research-status Report
  • [Presentation] 潤滑下における表面接触状態と摩擦挙動の関係2015

    • Author(s)
      丸山直人
    • Organizer
      第66回塑性加工連合講演会
    • Place of Presentation
      いわき市
    • Year and Date
      2015-10-29
    • Related Report
      2015 Research-status Report

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Published: 2015-04-16   Modified: 2019-03-29  

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