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Development of a Prediction Technology for Machined Results and Energy Consumption to Realize Advanced Virtual Factories

Research Project

Project/Area Number 15K05724
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Production engineering/Processing studies
Research InstitutionKobe University

Principal Investigator

SATO RYUTA  神戸大学, 工学研究科, 准教授 (60376861)

Co-Investigator(Renkei-kenkyūsha) SHIRASE Keiichi  神戸大学, 大学院工学研究科, 教授 (80171049)
Research Collaborator NISHIDA Isamu  
IHARA Yukitoshi  
HAYASHI Akio  
NOGUCHI Shin  
NISHIGUCHI Tadahiro  
HASEGAWA Shogo  
Project Period (FY) 2015-04-01 – 2018-03-31
Project Status Completed (Fiscal Year 2017)
Budget Amount *help
¥4,810,000 (Direct Cost: ¥3,700,000、Indirect Cost: ¥1,110,000)
Fiscal Year 2017: ¥1,430,000 (Direct Cost: ¥1,100,000、Indirect Cost: ¥330,000)
Fiscal Year 2016: ¥1,430,000 (Direct Cost: ¥1,100,000、Indirect Cost: ¥330,000)
Fiscal Year 2015: ¥1,950,000 (Direct Cost: ¥1,500,000、Indirect Cost: ¥450,000)
Keywords工作機械 / シミュレーション / 送り駆動系 / 運動誤差 / 幾何誤差 / 振動 / 切削力 / NC工作機械 / 切削加工 / 消費エネルギ
Outline of Final Research Achievements

Simulation technologies for NC machine tools to realize advanced virtual factories are developed in this study. They are, a simulation technology to predict the influence of dynamic and geometrical error sources onto the machined workpieces, a simulation method for the energy consumption during the motions, and a coupled simulation technology between the dynamic machine tool behaviors and cutting forces. Those technologies can be integrated as a virtual machining center. Actual machining and measurement tests are carried out to evaluate the developed simulation technologies. It is confirmed that the developed virtual machining center can predict the behaviors of actual machine tools. It is expected that the developed virtual machining center can be an effective tool to optimize the machine tool design, cutting conditions, and production processes.

Report

(4 results)
  • 2017 Annual Research Report   Final Research Report ( PDF )
  • 2016 Research-status Report
  • 2015 Research-status Report
  • Research Products

    (27 results)

All 2018 2017 2016 2015 Other

All Int'l Joint Research (2 results) Journal Article (11 results) (of which Peer Reviewed: 10 results,  Open Access: 9 results,  Acknowledgement Compliant: 3 results) Presentation (12 results) (of which Int'l Joint Research: 6 results) Remarks (2 results)

  • [Int'l Joint Research] University of Florence(イタリア)

    • Related Report
      2017 Annual Research Report
  • [Int'l Joint Research] University of Florence(Italy)

    • Related Report
      2015 Research-status Report
  • [Journal Article] Influence of NC Program Quality and Geometric Errors of Rotary Axes on S-Shaped Machining Test Accuracy2018

    • Author(s)
      Sato Ryuta、Shirase Keiichi、Ihara Yukitoshi
    • Journal Title

      Journal of Manufacturing and Materials Processing

      Volume: 2 Issue: 2 Pages: 21-21

    • DOI

      10.3390/jmmp2020021

    • NAID

      120006777083

    • Related Report
      2017 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] Geometrical Error Compensation of 5-axis Machining Centers based on On-machine Workpiece Measurement2018

    • Author(s)
      Sato Ryuta, Shirase Keiichi
    • Journal Title

      International Journal of Automation Technology

      Volume: 12 Pages: 230-237

    • Related Report
      2017 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] Energy Consumption of Feed Drive Systems Based on Workpiece Setting Position in Five-axis Machining Center2018

    • Author(s)
      Sato Ryuta, Shirase Keiichi, Hayashi Akio
    • Journal Title

      ASME Journal of Manufacturing Science and Engineering

      Volume: 140 Pages: 021008-021008

    • Related Report
      2017 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Time domain coupled simulation of machine tool dynamic behaviour and cutting force based on voxel simulator of machining operation2017

    • Author(s)
      野口 晋,西田 勇,佐藤隆太,白瀬敬一
    • Journal Title

      Transactions of the JSME (in Japanese)

      Volume: 83 Issue: 856 Pages: 17-00254-17-00254

    • DOI

      10.1299/transjsme.17-00254

    • NAID

      130006282120

    • ISSN
      2187-9761
    • Related Report
      2017 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] Evaluation Method for Behavior of Rotary Axis around Motion Direction Changing2017

    • Author(s)
      Tadahiro NISHIGUCHI, Shogo HASEGAWA, Ryuta SATO
    • Journal Title

      International Journal of Automation Technology

      Volume: 11 Pages: 171-178

    • NAID

      130007505888

    • Related Report
      2016 Research-status Report
    • Peer Reviewed / Open Access / Acknowledgement Compliant
  • [Journal Article] NC工作機械の運動誤差を考慮した加工面シミュレーション技術2017

    • Author(s)
      佐藤隆太
    • Journal Title

      精密工学会誌

      Volume: 83 Pages: 204-209

    • NAID

      130005436048

    • Related Report
      2016 Research-status Report
  • [Journal Article] 5軸制御マシニングセンタにおける回転軸運動方向反転時の動的挙動の評価とその補正2016

    • Author(s)
      西口直浩,佐藤隆太,白瀬敬一
    • Journal Title

      精密工学会誌

      Volume: 82 Pages: 913-918

    • NAID

      130005249086

    • Related Report
      2016 Research-status Report
    • Peer Reviewed / Open Access
  • [Journal Article] Influences of geometric and dynamic synchronous errors onto machined surface in 5-axis machining center2016

    • Author(s)
      Shogo HASEGAWA, Ryuta SATO, Keiichi SHIRASE
    • Journal Title

      Journal of Advanced Mechanical Design, Systems, and Manufacturing

      Volume: 10 Issue: 5 Pages: JAMDSM0071-JAMDSM0071

    • DOI

      10.1299/jamdsm.2016jamdsm0071

    • NAID

      130005266532

    • ISSN
      1881-3054
    • Related Report
      2016 Research-status Report
    • Peer Reviewed / Open Access / Acknowledgement Compliant
  • [Journal Article] Evaluation of dynamic behavior of rotary axis in five-axis machining center (Behavior around motion direction changes)2016

    • Author(s)
      Tadahiro NISHIGUCHI, Ryuta SATO, Keiichi SHIRASE
    • Journal Title

      Journal of Advanced Mechanical Design, Systems, and Manufacturing

      Volume: 10 Issue: 5 Pages: JAMDSM0075-JAMDSM0075

    • DOI

      10.1299/jamdsm.2016jamdsm0075

    • NAID

      130005266543

    • ISSN
      1881-3054
    • Related Report
      2016 Research-status Report
    • Peer Reviewed / Open Access
  • [Journal Article] Machine Bed Support with Sliding Surface for Improving the Motion Accuracy2016

    • Author(s)
      Yusaku SHIRAHAMA, Ryuta SATO, Yusuke TAKASUKA, Hidenori NAKATSUJI, Keiichi SHIRASE
    • Journal Title

      International Journal of Automation Technology

      Volume: 10 Pages: 447-454

    • NAID

      130007673898

    • Related Report
      2016 Research-status Report
    • Peer Reviewed / Open Access
  • [Journal Article] Analysis of the Coupled Vibration Between Feed Drive Systems and Machine Tool Structure2015

    • Author(s)
      Ryuta SATO, Gen TASHIRO, Keiichi SHIRASE
    • Journal Title

      International Journal of Automation Technology

      Volume: 9 Issue: 6 Pages: 689-697

    • DOI

      10.20965/ijat.2015.p0689

    • NAID

      130007673889

    • ISSN
      1881-7629, 1883-8022
    • Year and Date
      2015-11-05
    • Related Report
      2015 Research-status Report
    • Peer Reviewed / Open Access / Acknowledgement Compliant
  • [Presentation] Coupled Simulation between Machine Tool Behavior and Cutting Force using Voxel Simulator2017

    • Author(s)
      Noguchi Shin, Sato Ryuta, Nishida Isamu, Shirase Keiichi
    • Organizer
      International Conference on Leading Edge Manufacturing in 21st Century
    • Related Report
      2017 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Energy Consumption of Feed-drive Systems that Depends on the Workpiece-Setting Position in a Five-axis Machining Center2017

    • Author(s)
      Sato Ryuta, Inoue Yuta, Shirase Keiichi, Hayashi Akio
    • Organizer
      ASME 2017 12th International Manufacturing Science and Engineering Conference
    • Related Report
      2017 Annual Research Report
    • Int'l Joint Research
  • [Presentation] ボクセルモデルを用いた切削力シミュレータによる工作機械の動的挙動と切削力の時間領域連成シミュレーション2017

    • Author(s)
      野口晋,西田勇,佐藤隆太,白瀬敬一
    • Organizer
      017年度精密工学会秋季大会学術講演会
    • Related Report
      2017 Annual Research Report
  • [Presentation] 同時5軸制御によるS字形状加工精度-NCプログラムのトレランスと幾何誤差の影響-2017

    • Author(s)
      佐藤隆太,白瀬敬一,井原之敏
    • Organizer
      2017年度精密工学会秋季大会学術講演会
    • Related Report
      2017 Annual Research Report
  • [Presentation] Geometric Error Compensation of Five-axis Machining Centers based on On-machine Workpiece Measurement2016

    • Author(s)
      Ryuta SATO, Hironori KASHIWAGI, Keiichi SHIRASE
    • Organizer
      16th International Conference on Precision Engineering
    • Place of Presentation
      アクトシティ浜松(静岡県・浜松市)
    • Year and Date
      2016-11-14
    • Related Report
      2016 Research-status Report
    • Int'l Joint Research
  • [Presentation] Influence of Rubber Sheet under Machine Bed Supports of NC Machine Tools2016

    • Author(s)
      Kohei ISHIDA, Ryuta SATO, Keiichi SHIRASE
    • Organizer
      7th International Conference on Positioning Technology
    • Place of Presentation
      ソウル(韓国)
    • Year and Date
      2016-11-08
    • Related Report
      2016 Research-status Report
    • Int'l Joint Research
  • [Presentation] エンドミル加工における工作機械駆動系の挙動と切削力の時間領域連成シミュレーション2016

    • Author(s)
      野口晋,佐藤隆太,白瀬敬一
    • Organizer
      日本機械学会第11回生産加工・工作機械部門講演会
    • Place of Presentation
      名古屋大学(愛知県・名古屋市)
    • Year and Date
      2016-10-22
    • Related Report
      2016 Research-status Report
  • [Presentation] Synchronous Motion of Translational and Rotary Axes to Evaluate the Behavior of Rotary Axis2016

    • Author(s)
      Shogo HASEGAWA, Tadahiro NISHIGUCHI, Ryuta SATO, Keiichi SHIRASE
    • Organizer
      International Symposium on Flexible Automation 2016
    • Place of Presentation
      クリーブランド(アメリカ)
    • Year and Date
      2016-08-01
    • Related Report
      2016 Research-status Report
    • Int'l Joint Research
  • [Presentation] 工作機械駆動系と切削力の時間領域連成シミュレーション2016

    • Author(s)
      野口晋,枝川祐希,佐藤隆太,白瀬敬一
    • Organizer
      第23回精密工学会学生会員卒業研究発表講演会
    • Place of Presentation
      東京理科大学(千葉県・野田市)
    • Year and Date
      2016-03-15
    • Related Report
      2015 Research-status Report
  • [Presentation] 5軸制御マシニングセンタ回転軸の運動方向反転挙動の評価2016

    • Author(s)
      長谷川正悟,西口直浩,佐藤隆太,白瀬敬一
    • Organizer
      2016年度精密工学会春季大会学術講演会
    • Place of Presentation
      東京理科大学(千葉県・野田市)
    • Year and Date
      2016-03-15
    • Related Report
      2015 Research-status Report
  • [Presentation] Influences of Geometric and Dynamic Synchronous Errors onto Machined Surface in 5-axis Machining Center2015

    • Author(s)
      Shogo HASEGAWA, Ryuta SATO, Keiichi SHIRASE
    • Organizer
      the 8th International Conference on Leading Edge Manufacturing in 21st Century
    • Place of Presentation
      京都リサーチパーク(京都府・京都市)
    • Year and Date
      2015-11-18
    • Related Report
      2015 Research-status Report
    • Int'l Joint Research
  • [Presentation] エンドミル加工時の主軸モータトルクに及ぼす自励びびり振動の影響2015

    • Author(s)
      枝川祐希,佐藤隆太,白瀬敬一
    • Organizer
      日本機械学会2015年度年次大会
    • Place of Presentation
      北海道大学(北海道・札幌市)
    • Year and Date
      2015-09-13
    • Related Report
      2015 Research-status Report
  • [Remarks] コンピュータ統合生産工学研究室

    • URL

      http://www.research.kobe-u.ac.jp/eng-cimlab/new_index.html

    • Related Report
      2017 Annual Research Report 2016 Research-status Report
  • [Remarks] 神戸大学 コンピュータ統合生産工学研究室

    • URL

      http://www.research.kobe-u.ac.jp/eng-cimlab/new_index.html

    • Related Report
      2015 Research-status Report

URL: 

Published: 2015-04-16   Modified: 2019-03-29  

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