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Development of High-quality and High-reliable Laser Micro-welding of Difficult-to-weld Materials

Research Project

Project/Area Number 15K05725
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Production engineering/Processing studies
Research InstitutionOkayama University

Principal Investigator

Okamoto Yasuhiro  岡山大学, 自然科学研究科, 准教授 (40304331)

Co-Investigator(Kenkyū-buntansha) 岡田 晃  岡山大学, 自然科学研究科, 教授 (60263612)
Project Period (FY) 2015-04-01 – 2018-03-31
Project Status Completed (Fiscal Year 2017)
Budget Amount *help
¥4,940,000 (Direct Cost: ¥3,800,000、Indirect Cost: ¥1,140,000)
Fiscal Year 2017: ¥1,040,000 (Direct Cost: ¥800,000、Indirect Cost: ¥240,000)
Fiscal Year 2016: ¥2,080,000 (Direct Cost: ¥1,600,000、Indirect Cost: ¥480,000)
Fiscal Year 2015: ¥1,820,000 (Direct Cost: ¥1,400,000、Indirect Cost: ¥420,000)
Keywordsアルミニウム / 銅 / レーザ溶接 / パルスレーザ / 微細溶接 / 溶け込み深さ / 重畳 / 吸収率 / グリーン / 532nm / 1064nm
Outline of Final Research Achievements

The combination of a pulsed Nd:YAG laser and a continuous diode laser could perform the high-performance micro-welding of aluminum alloy. A pulsed Nd:YAG laser was absorbed effectively from the beginning of laser scanning by pre-heating Nd:YAG laser pulse with the superposition of continuous LD, and wide and deep weld bead could be obtained with better surface integrity.
As for micro-welding of copper material, the stable absorption state could be achieved by using a pulsed green Nd:YAG laser, since its absorptivity showed almost constant values with change of power density. A longer pulse duration is effective to achieve not only high absorptivity but also low deviation of absorptivity. The pulse waveform with maximum peak at the early period and a long pulse duration led to stabilizing the penetration depth with less porosity.

Report

(4 results)
  • 2017 Annual Research Report   Final Research Report ( PDF )
  • 2016 Research-status Report
  • 2015 Research-status Report
  • Research Products

    (6 results)

All 2017 2016 2015

All Journal Article (2 results) (of which Peer Reviewed: 1 results,  Acknowledgement Compliant: 1 results) Presentation (4 results) (of which Int'l Joint Research: 3 results)

  • [Journal Article] Effects of Surface States on Light Absorption Characteristics in Micro-welding of Copper by Pulsed Nd:YAG laser2016

    • Author(s)
      Reiki Inoue, Takuya Wada, Yasuhiro Okamoto, Akira Okada
    • Journal Title

      Proceedings of the International Conference on Machining, Materials and Mechanical Technologies IC3MT 2016

      Volume: -

    • Related Report
      2016 Research-status Report
    • Peer Reviewed / Acknowledgement Compliant
  • [Journal Article] キーホール発生境界におけるアルミニウム合金の高品位微細レーザ溶接2015

    • Author(s)
      岡本康寛 中芝伸一 酒川友一 岡田晃
    • Journal Title

      レーザ加工学会誌

      Volume: 22(3) Pages: 22-27

    • Related Report
      2015 Research-status Report
  • [Presentation] Nd:YAGレーザを用いた銅の微細溶接における光吸収特性 -光吸収率と溶融量の評価-2017

    • Author(s)
      濱田一樹,井上礼輝,岡本康寛,篠永東吾,岡田 晃,中芝伸一,酒川友一
    • Organizer
      2017年度精密工学会中国四国支部山口地方学術講演会
    • Related Report
      2017 Annual Research Report
  • [Presentation] Effects of Surface States on Absorption Characteristics in Laser Micro-welding of Copper2016

    • Author(s)
      Yasuhiro Okamoto
    • Organizer
      Select Committee on Research Developments and Applications in Micro- and Nano-Joining Technologies, the 69th International Institute of Welding Annual Assembly and International Conference
    • Place of Presentation
      メルボルン
    • Related Report
      2016 Research-status Report
    • Int'l Joint Research
  • [Presentation] Smart Laser Micro-welding of Aluminum Alloy and Copper2015

    • Author(s)
      Yasuhiro Okamoto
    • Organizer
      International Manufacturing Engineering Conference 2015
    • Place of Presentation
      クアラルンプール
    • Year and Date
      2015-11-12
    • Related Report
      2015 Research-status Report
    • Int'l Joint Research
  • [Presentation] Smart Laser Micro-welding of Difficult-to-weld Materials2015

    • Author(s)
      Yasuhiro Okamoto
    • Organizer
      Select Committee on Research Developments and Applications in Micro- and Nano-Joining Technologies, the 68th International Institute of Welding Annual Assembly and International Conference
    • Place of Presentation
      ヘルシンキ
    • Year and Date
      2015-06-30
    • Related Report
      2015 Research-status Report
    • Int'l Joint Research

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Published: 2015-04-16   Modified: 2019-12-27  

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