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Development of a novel high-integrity cutting method by use of localized materials hardening due to tribo-compressive hydrostatic stress

Research Project

Project/Area Number 15K05753
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Design engineering/Machine functional elements/Tribology
Research InstitutionIbaraki University

Principal Investigator

Shimizu Jun  茨城大学, 工学部, 教授 (40292479)

Co-Investigator(Kenkyū-buntansha) 周 立波  茨城大学, 工学部, 教授 (90235705)
小貫 哲平  茨城大学, 工学部, 准教授 (70400447)
尾嶌 裕隆  茨城大学, 工学部, 准教授 (90375361)
山本 武幸  茨城大学, 工学部, 技術職員 (40396594)
Project Period (FY) 2015-04-01 – 2018-03-31
Project Status Completed (Fiscal Year 2017)
Budget Amount *help
¥4,810,000 (Direct Cost: ¥3,700,000、Indirect Cost: ¥1,110,000)
Fiscal Year 2017: ¥1,170,000 (Direct Cost: ¥900,000、Indirect Cost: ¥270,000)
Fiscal Year 2016: ¥1,430,000 (Direct Cost: ¥1,100,000、Indirect Cost: ¥330,000)
Fiscal Year 2015: ¥2,210,000 (Direct Cost: ¥1,700,000、Indirect Cost: ¥510,000)
Keywordsトライボロジー / 機械工作・生産工学 / 切削 / 計算物理 / 静水圧 / バリ / 加工変質層 / 工具
Outline of Final Research Achievements

Improving machined surface integrity is important in the precision machining. This study aims to develop a cutting tool which enables to generate a localized compressive hydrostatic stress field around the cutting point to improve the machined surface integrity by reducing unnecessary plastic deformation, and to clarify its cutting mechanism. To clarify the mechanism, a molecular dynamics simulation was conducted on an aluminum workpiece using a developed cutting tool equipped with a sliding element for giving compressive hydrostatic stress to the cutting point. As a result, remarkable reduction in burr formation around the cutting groove shoulders was successfully confirmed. Subsequently, two different cutting tools with a sliding and a rolling elements were practically developed and some cutting experiments were conducted on a pure aluminum. As a result, similar trends as the simulation results were also confirmed, particularly, the advantages in the rolling element was clarified.

Report

(4 results)
  • 2017 Annual Research Report   Final Research Report ( PDF )
  • 2016 Research-status Report
  • 2015 Research-status Report
  • Research Products

    (25 results)

All 2018 2017 2016 2015 Other

All Journal Article (5 results) (of which Peer Reviewed: 4 results,  Acknowledgement Compliant: 3 results,  Open Access: 2 results) Presentation (17 results) (of which Int'l Joint Research: 6 results) Book (1 results) Remarks (2 results)

  • [Journal Article] Development of Microtextured Titanium Dioxide Surface by using Microcutting Techniques2016

    • Author(s)
      Jun Shimizu, Takeyuki Yamamoto, Libo Zhou, Teppei Onuki, Hirotaka Ojima
    • Journal Title

      Ceramics Transactions

      Volume: 257 Pages: 35-42

    • DOI

      10.1002/9781119234463.ch4

    • Related Report
      2016 Research-status Report
    • Peer Reviewed / Acknowledgement Compliant
  • [Journal Article] Effect of Compressive Hydrostatic Stress on Torsional Deformation of Metal2016

    • Author(s)
      植崎圭人,清水 淳,周 立波
    • Journal Title

      Journal of the Japan Society for Precision Engineering

      Volume: 82 Issue: 5 Pages: 448-453

    • DOI

      10.2493/jjspe.82.448

    • NAID

      130005150318

    • ISSN
      0912-0289, 1882-675X
    • Related Report
      2016 Research-status Report
    • Peer Reviewed / Open Access / Acknowledgement Compliant
  • [Journal Article] ナノ接触実験結果と酸化膜の影響を考慮したすべり摩擦の分子動力学シミュレーション2016

    • Author(s)
      清水 淳,周 立波,小貫哲平,尾嶌裕隆,三輪紘敬,南部俊和
    • Journal Title

      トライボロジスト

      Volume: 61 Pages: 845-856

    • NAID

      130005250169

    • Related Report
      2016 Research-status Report
    • Peer Reviewed / Open Access
  • [Journal Article] Molecular Dynamics Simulation of a Cutting Method by Making Use of Localized Hydrostatic Pressure2016

    • Author(s)
      Jun Shimizu, Keito Uezaki, Libo Zhou, Takeyuki Yamamoto, Teppei Onuki, Hirotaka Ojima
    • Journal Title

      Advanced Materials Research

      Volume: 1136 Pages: 156-161

    • DOI

      10.4028/www.scientific.net/amr.1136.156

    • Related Report
      2015 Research-status Report
    • Peer Reviewed / Acknowledgement Compliant
  • [Journal Article] 茨城大学 ナノ・マイクロ表面機能研究室2015

    • Author(s)
      清水 淳
    • Journal Title

      トライボロジスト

      Volume: 60 Pages: 373-374

    • NAID

      130006929950

    • Related Report
      2015 Research-status Report
  • [Presentation] マイクロ切削による表面テクスチャがすべり時のなじみ過程に及ぼす影響―慣用および振動援用切削の比較―2018

    • Author(s)
      中山智隆, 渡辺康太, 山本武幸, 清水 淳, 周 立波, 小貫哲平, 尾嶌裕隆
    • Organizer
      精密工学会春季大会学術講演会
    • Related Report
      2017 Annual Research Report
  • [Presentation] 局所圧縮静水圧援用切削の開発―すべりおよび転がり式冶具による検討―2018

    • Author(s)
      清水 淳, 芦野洸人, 山本武幸, 周 立波, 小貫哲平, 尾嶌裕隆
    • Organizer
      精密工学会春季大会学術講演会
    • Related Report
      2017 Annual Research Report
  • [Presentation] Development of localized compressive hydrostatic stress-assisted cutting method: Examination by molecular dynamics simulation and microcutting experiment2017

    • Author(s)
      Jun Shimizu, Takeyuki Yamamoto, Hirotaka Ojima, Teppei Onuki, Libo Zhou, Keito Uezaki
    • Organizer
      euspen's 17th International Conference & Exhibition
    • Related Report
      2017 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Development of Localized Compressive Hydrostatic Pressure-assisted Cutting Method2017

    • Author(s)
      Jun Shimizu, Takeyuki Yamamoto, Hirotaka Ojima, Teppei Onuki, Libo Zhou, Hiroto Ashino
    • Organizer
      The 20th International Symposium on Advances in Abrasive Technology (ISAAT2017)
    • Related Report
      2017 Annual Research Report
    • Int'l Joint Research
  • [Presentation] 実すべり現象と分子動力学シミュレーションの歩み寄りに関する検討―ナノインデント試験結果と酸化膜の影響を考慮したモデルによる検討―2017

    • Author(s)
      清水 淳, 周 立波, 小貫哲平, 尾嶌裕隆, 三輪紘敬, 南部俊和
    • Organizer
      日本トライボロジー学会 トライボロジー会議2017春 東京
    • Related Report
      2017 Annual Research Report
  • [Presentation] 局所圧縮静水圧援用切削の開発―すべり式冶具を用いた旋削実験―2017

    • Author(s)
      清水 淳, 山本武幸, 尾嶌裕隆, 小貫哲平, 周 立波, 芦野洸人
    • Organizer
      精密工学会秋季大会学術講演会
    • Related Report
      2017 Annual Research Report
  • [Presentation] 実すべり現象と分子動力学シミュレーションの歩み寄りに関する検討―FFMによる摩擦・摩耗実験とシミュレーションとの比較―2017

    • Author(s)
      清水 淳, 周 立波, 小貫哲平, 尾嶌裕隆, 三輪紘敬, 南部俊和
    • Organizer
      日本トライボロジー学会 トライボロジー会議2017秋 香川
    • Related Report
      2017 Annual Research Report
  • [Presentation] 局所圧縮静水圧援用切削の開発-微小切削実験と分子動力学解析-2017

    • Author(s)
      清水 淳,山本武幸,尾嶌裕隆,小貫哲平,周 立波,市村浩貴
    • Organizer
      精密工学会春季大会学術講演会
    • Place of Presentation
      慶應義塾大学(矢上)
    • Related Report
      2016 Research-status Report
  • [Presentation] Texturing of metal surface by using vibration-assisted microcutting2016

    • Author(s)
      Jun Shimizu, Kouta Watanabe, Takeyuki Yamamoto, Hirotaka Ojima, Teppei Onuki, Libo Zhou
    • Organizer
      euspen's 16th International Conference & Exhibition
    • Place of Presentation
      East Midlands Conference Centre, Nottingham, UK
    • Year and Date
      2016-06-01
    • Related Report
      2016 Research-status Report
    • Int'l Joint Research
  • [Presentation] 微小テクスチャ金型の開発とその応用(第4報) - 振動援用引っかき条件の微小化 -2016

    • Author(s)
      渡辺康太,山本武幸,清水 淳,周 立波,尾嶌裕隆,小貫哲平
    • Organizer
      精密工学会春季大会学術講演会
    • Place of Presentation
      東京理科大学(野田)
    • Year and Date
      2016-03-17
    • Related Report
      2015 Research-status Report
  • [Presentation] 実すべり現象と分子動力学シミュレーションの歩み寄りに関する検討 ―ナノインデント試験を用いた二固体間ポテンシャル関数の導出―2016

    • Author(s)
      清水 淳,周 立波,小貫哲平,尾嶌裕隆,三輪紘敬,南部俊和
    • Organizer
      日本トライボロジ―学会トライボロジー会議(新潟 2016-10)
    • Place of Presentation
      朱鷺メッセ(新潟)
    • Related Report
      2016 Research-status Report
  • [Presentation] 研削シリコンウエハのナノ引っかき2016

    • Author(s)
      清水 淳,林 旺票, 周 立波,小貫哲平,尾嶌裕隆,山本武幸
    • Organizer
      砥粒加工学会学術講演会
    • Place of Presentation
      兵庫県立大学(姫路)
    • Related Report
      2016 Research-status Report
  • [Presentation] 振動援用切削によるサブミクロンスケールの表面テクスチャ加工2016

    • Author(s)
      小島純弥,渡辺康太, 山本武幸, 清水 淳, 周 立波, 小貫哲平, 尾嶌裕隆
    • Organizer
      日本機械学会関東支部・精密工学会 茨城講演会
    • Place of Presentation
      茨城大学(日立)
    • Related Report
      2016 Research-status Report
  • [Presentation] Molecular Dynamics Simulation of Relationship between Friction Anisotropy and Atomic-scale Stick-slip Phenomenon2015

    • Author(s)
      Jun Shimizu, Libo Zhou, Teppei Onuki, Hirotaka Ojima, Takeyuki Yamamoto
    • Organizer
      The 8th International Conference on Leading Edge Manufacturing in 21st Century
    • Place of Presentation
      京都リサーチパーク
    • Year and Date
      2015-10-20
    • Related Report
      2015 Research-status Report
    • Int'l Joint Research
  • [Presentation] Molecular Dynamics Simulation of Cutting Process Accompanied by a Localized Compressive Hydrostatic Stress Field Formation2015

    • Author(s)
      Keito Uezaki, Jun Shimizu, Libo Zhou, Takeyuki Yamamoto, Teppei Onuki, Hirotaka Ojima
    • Organizer
      International Tribology Conference 2015
    • Place of Presentation
      東京理科大学(葛飾)
    • Year and Date
      2015-09-17
    • Related Report
      2015 Research-status Report
    • Int'l Joint Research
  • [Presentation] 局所圧縮静水圧場の生成を伴う切削過程の分子動力学シミュレーション - 工具形状の改良 -2015

    • Author(s)
      清水 淳,植崎圭人,馬 海東,宮田翔哉,小貫哲平,尾嶌裕隆,山本武幸,周 立波
    • Organizer
      精密工学会秋季大会学術講演会
    • Place of Presentation
      東北大学(川内北)
    • Year and Date
      2015-09-05
    • Related Report
      2015 Research-status Report
  • [Presentation] Development of Microtextured Titanium Dioxide Surface by Using Microcutting Techniques2015

    • Author(s)
      Jun Shimizu, Takeyuki Yamamoto, Libo Zhou, Teppei Onuki, Hirotaka Ojima
    • Organizer
      11th International Conference on Ceramic Materials and Components for Energy and Environmental Applications
    • Place of Presentation
      Hyatt Regency, Vancouver, Canada
    • Year and Date
      2015-06-18
    • Related Report
      2015 Research-status Report
    • Int'l Joint Research
  • [Book] 数値解析と表面分析によるトライボロジーの解明と制御2018

    • Author(s)
      佐々木信也,清水 淳,他(全142名)
    • Total Pages
      1192
    • Publisher
      テクノシステム
    • ISBN
      9784924728806
    • Related Report
      2017 Annual Research Report
  • [Remarks] 研究情報のページ

    • URL

      https://info.ibaraki.ac.jp/Profiles/5/0000414/profile.html

    • Related Report
      2017 Annual Research Report 2016 Research-status Report 2015 Research-status Report
  • [Remarks] ナノ・マイクロファブリケーションと表面機能

    • URL

      https://sites.google.com/site/nlabibarakiuniv/research/field4

    • Related Report
      2017 Annual Research Report 2016 Research-status Report 2015 Research-status Report

URL: 

Published: 2015-04-16   Modified: 2019-03-29  

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