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Improvement of strength of sintered metal gear for environmental load reduction

Research Project

Project/Area Number 15K05763
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Design engineering/Machine functional elements/Tribology
Research InstitutionTottori University

Principal Investigator

KOIDE Takao  鳥取大学, 工学研究科, 教授 (60127446)

Co-Investigator(Kenkyū-buntansha) 田村 篤敬  鳥取大学, 工学研究科, 准教授 (30394836)
本宮 潤一  鳥取大学, 工学研究科, 助教 (80781690)
Project Period (FY) 2015-04-01 – 2018-03-31
Project Status Completed (Fiscal Year 2017)
Budget Amount *help
¥4,940,000 (Direct Cost: ¥3,800,000、Indirect Cost: ¥1,140,000)
Fiscal Year 2017: ¥910,000 (Direct Cost: ¥700,000、Indirect Cost: ¥210,000)
Fiscal Year 2016: ¥1,560,000 (Direct Cost: ¥1,200,000、Indirect Cost: ¥360,000)
Fiscal Year 2015: ¥2,470,000 (Direct Cost: ¥1,900,000、Indirect Cost: ¥570,000)
Keywords歯車 / 焼結金属 / 表面転造 / 曲げ疲労強度 / 歯面強度 / 面圧強度
Outline of Final Research Achievements

This research aims at reducing the environmental load for manufacturing power transmission gears by increasing the strength of sintered metal gears. In this study, we fabricated various surface-rolled case-carburized and quenched sintered metal gears, tested the operation, and investigated the load carrying capacity. The load carrying capacity was compared with the results for case-carburized and quenched wrought steel gears. As a result, in order to use the sintered material as a power transmission gear material, it is necessary to use a low alloy sintered material having a density of about 7.3 g/cm3 or more, and to form the tooth surface with a rolling tool optimized tooth profile. It is determined that the surface-rolling is effective and showed that there is a possibility of great reduction of environmental load related to manufacturing power transmission gears.

Report

(4 results)
  • 2017 Annual Research Report   Final Research Report ( PDF )
  • 2016 Research-status Report
  • 2015 Research-status Report
  • Research Products

    (4 results)

All 2018 2017 2016

All Presentation (4 results) (of which Int'l Joint Research: 1 results)

  • [Presentation] 歯面研削を施さない表面転造焼結金属歯車の荷重伝達能力2018

    • Author(s)
      藤山隼輔,小出隆夫,本宮潤一,田村篤敬,竹増光家,西田 智,谷口祐司
    • Organizer
      日本機械学会中国四国支部第56期総会・講演会
    • Related Report
      2017 Annual Research Report
  • [Presentation] Fatigue strength of lean alloyed sintered metal gears with surface-rolling2017

    • Author(s)
      Junichi Hongu, Takao Koide, Teruie Takemasu, Atsutaka Tamura, Takaaki Yasugi, Norimitsu Hirose
    • Organizer
      The 7th International Conference on Manufacturing, Machine Design and Tribology
    • Related Report
      2017 Annual Research Report
    • Int'l Joint Research
  • [Presentation] 低合金焼結金属歯車の疲労強度2016

    • Author(s)
      小出 隆夫,竹増 光家,田村 篤敬,安木 崇朗,廣瀬 徳豊
    • Organizer
      日本機械学会2016年度年次大会
    • Place of Presentation
      九州大学伊都キャンパス
    • Year and Date
      2016-09-11
    • Related Report
      2016 Research-status Report
  • [Presentation] 焼結金属歯車の疲労強度に及ぼす密度とショットピーニングの影響2016

    • Author(s)
      安木崇朗,小出隆夫,竹増光家,田村篤敬,西田 智
    • Organizer
      日本機械学会中国四国支部第54期総会・講演会
    • Place of Presentation
      愛媛大学城北キャンパス
    • Year and Date
      2016-03-09
    • Related Report
      2015 Research-status Report

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Published: 2015-04-16   Modified: 2019-03-29  

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