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a 5-DOF controlled, long-stroke, high-precision maglev actuator for non-traditional machining

Research Project

Project/Area Number 15K05768
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Design engineering/Machine functional elements/Tribology
Research InstitutionNippon Institute of Technology

Principal Investigator

Zhang Xiaoyou  日本工業大学, 工学部, 教授 (30431985)

Project Period (FY) 2015-04-01 – 2018-03-31
Project Status Completed (Fiscal Year 2017)
Budget Amount *help
¥4,810,000 (Direct Cost: ¥3,700,000、Indirect Cost: ¥1,110,000)
Fiscal Year 2017: ¥1,170,000 (Direct Cost: ¥900,000、Indirect Cost: ¥270,000)
Fiscal Year 2016: ¥1,170,000 (Direct Cost: ¥900,000、Indirect Cost: ¥270,000)
Fiscal Year 2015: ¥2,470,000 (Direct Cost: ¥1,900,000、Indirect Cost: ¥570,000)
Keywords磁気浮上 / アクチュエータ / 放電加工 / 研磨加工 / 機械要素
Outline of Final Research Achievements

In this research, a long-stroke, high-precision, 5-DOF controlled maglev actuator is designed and fabricated. The developed actuator has a positioning resolution and positioning stroke of the developed actuator are 1μm and 4mm in the translational directions, 25μrad and 70mrad in the rotational directions, respectively. The bandwidth is 101 Hz in the radial directions, 70Hz in the thrust direction, 40Hz in the rotational directions.
A magnetic drive actuator attached to a conventional electrical discharge machine is used to machine micro holes, the effect on the stability and speed of electrical discharge machining was verified. The maglev actuator can improve the average machining speed by 138% in comparison with using only a conventional electrical discharge machine. Moreover, the maglev actuator is used to polishing process to realize the motion control of the polishing tool in multi DOF directions and the polishing force control.

Report

(4 results)
  • 2017 Annual Research Report   Final Research Report ( PDF )
  • 2016 Research-status Report
  • 2015 Research-status Report
  • Research Products

    (4 results)

All 2018 2017 2016

All Journal Article (1 results) (of which Peer Reviewed: 1 results) Presentation (3 results) (of which Int'l Joint Research: 2 results)

  • [Journal Article] A magnetic suspension spindle system for small and micro holes EDM2018

    • Author(s)
      Yongfeng Guo, Zebin Ling, Xiaoyou Zhang,Yerui Feng
    • Journal Title

      The International Journal of Advanced Manufacturing Technology

      Volume: 94 Issue: 5-8 Pages: 1911-1923

    • DOI

      10.1007/s00170-017-0990-x

    • Related Report
      2017 Annual Research Report
    • Peer Reviewed
  • [Presentation] Motion Control of Polishing Tool by Using 3-DOF Maglev Actuator2017

    • Author(s)
      Yang Liu, Xiaoyou Zhang, Shinichi Ninomiya
    • Organizer
      The 7th International Conference of Asian Society for Precision Engineering and Nanotechnology (ASPEN 2017)
    • Related Report
      2017 Annual Research Report
    • Int'l Joint Research
  • [Presentation] 3自由度制御型磁気浮上アクチュエータを用いた精密研磨加工2016

    • Author(s)
      劉洋,二ノ宮進一,張暁友
    • Organizer
      第67回塑性加工連合講演会
    • Place of Presentation
      日本工業大学(埼玉県南埼玉郡)
    • Year and Date
      2016-10-23
    • Related Report
      2016 Research-status Report
  • [Presentation] Improvement of EDM Machining Speed by Using Magnetic/Piezoelectric Hybrid Drive Actuator2016

    • Author(s)
      Xiaoyou Zhang,Kouki Uchiyama
    • Organizer
      4th International Conference on Mechanical, Automotive and Materials Engineering (CMAME 2016)
    • Place of Presentation
      Chengdu, China
    • Year and Date
      2016-08-25
    • Related Report
      2016 Research-status Report
    • Int'l Joint Research

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Published: 2015-04-16   Modified: 2019-03-29  

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