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Development of technology for fabrication of metal thin coating on ceramic substrates by cold spray method

Research Project

Project/Area Number 15K06460
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Composite materials/Surface and interface engineering
Research InstitutionShinshu University

Principal Investigator

SAKAKI Kazuhiko  信州大学, 学術研究院工学系, 教授 (10252066)

Co-Investigator(Renkei-kenkyūsha) KURODA Seiji  独立行政法人物質・材料研究機構, 先進高温材料ユニット, ユニット長 (50354220)
HASEGAWA Akira  独立行政法人物質・材料研究機構, 表界面構造・物性ユニット, 主幹研究員 (20354326)
Research Collaborator DENDA Naofumi  長野県工業技術総合センター, 材料技術部門・金属材料部, 技師
Project Period (FY) 2015-04-01 – 2018-03-31
Project Status Completed (Fiscal Year 2017)
Budget Amount *help
¥4,680,000 (Direct Cost: ¥3,600,000、Indirect Cost: ¥1,080,000)
Fiscal Year 2017: ¥1,170,000 (Direct Cost: ¥900,000、Indirect Cost: ¥270,000)
Fiscal Year 2016: ¥780,000 (Direct Cost: ¥600,000、Indirect Cost: ¥180,000)
Fiscal Year 2015: ¥2,730,000 (Direct Cost: ¥2,100,000、Indirect Cost: ¥630,000)
Keywords機能性複合材料 / コールドスプレー / セラミック基板 / 金属皮膜 / パワーモジュール / 異種材接合 / ノズル / 異種材料接合 / セラミック基材
Outline of Final Research Achievements

In order to achieve higher reliability and simplification of the manufacturing process at the junction of the power module substrate and circuit, we developed the technology of directly forming the ceramic substrate and the copper circuit by the cold spray method.
Specifically, a thin aluminum bond layer was formed between the copper coating and the ceramic substrate to improve the bondability. For that purpose, we developed technologies for thin and flat metallic coatings and further clarified the mechanism of joining.(1) Numerical simulation and experiments have been conducted to develop rectangular cross-section nozzles for efficient deposition patterning,(2) It was suggested that the reason why the aluminum nitride base material has a higher adhesion to the aluminum coating than the alumina substrate is that the bond through the amorphous layer and the lattice mismatch of the metal bond between the base material and the aluminum atom of the coating are relatively small.

Report

(4 results)
  • 2017 Annual Research Report   Final Research Report ( PDF )
  • 2016 Research-status Report
  • 2015 Research-status Report
  • Research Products

    (16 results)

All 2018 2017 2016 Other

All Presentation (11 results) (of which Int'l Joint Research: 3 results) Book (3 results) Remarks (1 results) Patent(Industrial Property Rights) (1 results)

  • [Presentation] 低圧型コールドスプレーによるセラミックス基板上のアルミニウム皮膜の密着力に及ぼす基板予熱温度の影響2018

    • Author(s)
      飯島清貴,榊和彦,傳田直史
    • Organizer
      日本機械学会 北陸信越支部学生会 第 47 回学生員卒業研究発表講演会
    • Related Report
      2017 Annual Research Report
  • [Presentation] Spray Pattern and Microstructure of Copper Coatings with the Optimized Rectangular Cross-Section Nozzle by the Computational Fluid Dynamics (CFD) in High-Pressure Cold Spraying2017

    • Author(s)
      Kazuhiko Sakaki, Shinji Arai
    • Organizer
      the International Thermal Spray Conference ITSC2017
    • Related Report
      2017 Annual Research Report
    • Int'l Joint Research
  • [Presentation] 高圧コールドスプレーによる銅皮膜の溶射パターンに及ぼす矩形断面ノズル形状の影響(CFDと実験によるノズル末広部と平行部長さの比の影響)2017

    • Author(s)
      榊 和彦,荒井晋治
    • Organizer
      2017年度日本機械学会年次大会
    • Related Report
      2017 Annual Research Report
  • [Presentation] 高圧コールドスプレーにおける銅粒子の挙動に及ぼす矩形断面先細末広ノズルの長さと粒子径の影響に関する数値シミュレーション2017

    • Author(s)
      榊 和彦,荒井晋治
    • Organizer
      日本溶射学会第106回(2017年度秋季)全国講演大会
    • Related Report
      2017 Annual Research Report
  • [Presentation] 高圧コールドスプレーによる銅皮膜の溶射パターンと皮膜組織に及ぼす矩形断面ノズル形状の影響(ノズル末広部と平行部長さの比の影響)2016

    • Author(s)
      荒井 晋治,榊 和彦
    • Organizer
      日本溶射学会第104 回(2016 年度秋季)全国講演大会
    • Place of Presentation
      ウエルとばた(福岡県北九州市)
    • Year and Date
      2016-11-17
    • Related Report
      2016 Research-status Report
  • [Presentation] 界面の観察からみたコールドスプレーアルミニウム皮膜の密着力に及ぼすセラミック基材材質の影響2016

    • Author(s)
      榊 和彦,近藤 太郎,傳田 直史
    • Organizer
      日本金属学会2016年秋期講演大会
    • Place of Presentation
      大阪大学豊中キャンパス
    • Year and Date
      2016-09-21
    • Related Report
      2016 Research-status Report
  • [Presentation] Influence of Position of Spray Pattern on Calculated Results of Gas Stream and Copper Particle with the Rectangular Cross-Section Nozzle of High-Pressure Cold Spraying2016

    • Author(s)
      Kazuhiko Sakaki, Shinji Arai and Tatuyuki Tagami
    • Organizer
      The 10th Asia-Pacific Conference on Fracture and Strength: APCFS2016
    • Place of Presentation
      ANAクラウンプラザホテル富山(富山市)
    • Year and Date
      2016-09-19
    • Related Report
      2016 Research-status Report
    • Int'l Joint Research
  • [Presentation] 高圧コールドスプレーにおける矩形断面ノズルの形状の最適化(流れと銅粒子に及ぼすノズル末広部長さと平行部長さの比の影響)2016

    • Author(s)
      榊 和彦,荒井 晋治,田上 達之
    • Organizer
      2016年度日本機械学会年次大会
    • Place of Presentation
      九州大学伊都キャンパス
    • Year and Date
      2016-09-11
    • Related Report
      2016 Research-status Report
  • [Presentation] Influence of Length of Divergent and Parallel Section of the Rectangular Cross-Section Nozzle on Behavior of Particles of Copper in High-Pressure Cold Spray2016

    • Author(s)
      Kazuhiko SAKAKI, Shinji ARAI and Tatuyuki TAGAMI
    • Organizer
      International Thermal Spray Conference 2016
    • Place of Presentation
      Shanghai,China
    • Year and Date
      2016-05-10
    • Related Report
      2016 Research-status Report
    • Int'l Joint Research
  • [Presentation] コールドスプレーによるアルミニウム皮膜の密着力に及ぼす各種セラミック基材の結晶構造の影響に関する検討2016

    • Author(s)
      榊 和彦
    • Organizer
      日本金属学会2016年(第158回)春季講演大会
    • Place of Presentation
      東京理科大学葛飾キャンパス
    • Year and Date
      2016-03-23
    • Related Report
      2015 Research-status Report
  • [Presentation] 高圧コールドスプレーにおける矩形断面ノズルの形状の最適化(ノズル末広部と平行部の長さの比の影響)2016

    • Author(s)
      榊 和彦
    • Organizer
      日本機械学会北陸信越支部 第53期総会・講演会
    • Place of Presentation
      信州大学工学部
    • Year and Date
      2016-03-05
    • Related Report
      2015 Research-status Report
  • [Book] 多次元アデティブ・マニュファクチャリング2018

    • Author(s)
      監修 中田一博,桐原 聡秀, 著者,桐原 聡秀,榊 和彦他12名
    • Total Pages
      188
    • Publisher
      日本溶接協会
    • ISBN
      9784907200084
    • Related Report
      2017 Annual Research Report
  • [Book] 溶射工学便覧(改訂版)2017

    • Author(s)
      監修 沖幸男,上野和夫,著者 榊和彦他56名
    • Total Pages
      984
    • Publisher
      日本溶射学会
    • ISBN
      9784990312732
    • Related Report
      2017 Annual Research Report
  • [Book] Cold Gas Dynamic Spray2016

    • Author(s)
      Roman Gr. Maev, Volf Leshchynsky, Kazuhiko Sakaki, et al.
    • Total Pages
      334
    • Publisher
      CRC Press
    • Related Report
      2016 Research-status Report
  • [Remarks] 信州大学工学部機械システム工学科材料加工学研究室

    • URL

      http://www.mech.shinshu-u.ac.jp/laboratories/e/index.html

    • Related Report
      2017 Annual Research Report
  • [Patent(Industrial Property Rights)] アルミニウム回路基板の製造方法2017

    • Inventor(s)
      酒井篤士、榊和彦
    • Industrial Property Rights Holder
      デンカ(株)、信州大学
    • Industrial Property Rights Type
      特許
    • Industrial Property Number
      2017-006090
    • Filing Date
      2017-01-17
    • Related Report
      2016 Research-status Report

URL: 

Published: 2015-04-16   Modified: 2019-03-29  

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