Development of technology for fabrication of metal thin coating on ceramic substrates by cold spray method
Project/Area Number |
15K06460
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Research Category |
Grant-in-Aid for Scientific Research (C)
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Allocation Type | Multi-year Fund |
Section | 一般 |
Research Field |
Composite materials/Surface and interface engineering
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Research Institution | Shinshu University |
Principal Investigator |
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Co-Investigator(Renkei-kenkyūsha) |
KURODA Seiji 独立行政法人物質・材料研究機構, 先進高温材料ユニット, ユニット長 (50354220)
HASEGAWA Akira 独立行政法人物質・材料研究機構, 表界面構造・物性ユニット, 主幹研究員 (20354326)
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Research Collaborator |
DENDA Naofumi 長野県工業技術総合センター, 材料技術部門・金属材料部, 技師
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Project Period (FY) |
2015-04-01 – 2018-03-31
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Project Status |
Completed (Fiscal Year 2017)
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Budget Amount *help |
¥4,680,000 (Direct Cost: ¥3,600,000、Indirect Cost: ¥1,080,000)
Fiscal Year 2017: ¥1,170,000 (Direct Cost: ¥900,000、Indirect Cost: ¥270,000)
Fiscal Year 2016: ¥780,000 (Direct Cost: ¥600,000、Indirect Cost: ¥180,000)
Fiscal Year 2015: ¥2,730,000 (Direct Cost: ¥2,100,000、Indirect Cost: ¥630,000)
|
Keywords | 機能性複合材料 / コールドスプレー / セラミック基板 / 金属皮膜 / パワーモジュール / 異種材接合 / ノズル / 異種材料接合 / セラミック基材 |
Outline of Final Research Achievements |
In order to achieve higher reliability and simplification of the manufacturing process at the junction of the power module substrate and circuit, we developed the technology of directly forming the ceramic substrate and the copper circuit by the cold spray method. Specifically, a thin aluminum bond layer was formed between the copper coating and the ceramic substrate to improve the bondability. For that purpose, we developed technologies for thin and flat metallic coatings and further clarified the mechanism of joining.(1) Numerical simulation and experiments have been conducted to develop rectangular cross-section nozzles for efficient deposition patterning,(2) It was suggested that the reason why the aluminum nitride base material has a higher adhesion to the aluminum coating than the alumina substrate is that the bond through the amorphous layer and the lattice mismatch of the metal bond between the base material and the aluminum atom of the coating are relatively small.
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Report
(4 results)
Research Products
(16 results)
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[Book] 溶射工学便覧(改訂版)2017
Author(s)
監修 沖幸男,上野和夫,著者 榊和彦他56名
Total Pages
984
Publisher
日本溶射学会
ISBN
9784990312732
Related Report
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