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Development of Forging Process with Torsion Motion for Microstructure Control and Net-Shape

Research Project

Project/Area Number 15K06504
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Material processing/Microstructural control engineering
Research InstitutionOsaka University

Principal Investigator

Matsumoto Ryo  大阪大学, 工学研究科, 准教授 (50362645)

Project Period (FY) 2015-04-01 – 2018-03-31
Project Status Completed (Fiscal Year 2017)
Budget Amount *help
¥4,810,000 (Direct Cost: ¥3,700,000、Indirect Cost: ¥1,110,000)
Fiscal Year 2017: ¥910,000 (Direct Cost: ¥700,000、Indirect Cost: ¥210,000)
Fiscal Year 2016: ¥1,560,000 (Direct Cost: ¥1,200,000、Indirect Cost: ¥360,000)
Fiscal Year 2015: ¥2,340,000 (Direct Cost: ¥1,800,000、Indirect Cost: ¥540,000)
Keywords塑性加工 / 鍛造 / 加工モーション / 成形荷重 / 材質制御 / 材料流動制御 / プレス機械 / 有限要素シミュレーション / 成形加工 / 加工荷重
Outline of Final Research Achievements

To reduce forming load, control microstructure and material flow of workpiece, forging process with torsion motion was developed. Following achievements were obtained. (1) Apparatus for forging with torsion motion was originally designed and developed. (2) Effects of torsion motion on forming load, microstructure and material flow were investigated in upsetting and die forging processes of aluminum workpiece by forging experiment on the forging apparatus and the finite element analysis. (3) Mechanisms of reduction of the forming load and change in the material flow were discussed from viewpoint of theory of plasticity. The validity of the torsion motion conditions (torsion speed, amplitude) was proposed.

Report

(4 results)
  • 2017 Annual Research Report   Final Research Report ( PDF )
  • 2016 Research-status Report
  • 2015 Research-status Report
  • Research Products

    (12 results)

All 2017 2016 2015

All Journal Article (2 results) (of which Peer Reviewed: 1 results) Presentation (10 results) (of which Int'l Joint Research: 2 results,  Invited: 2 results)

  • [Journal Article] Reduction in Axial Forging Load by Low-Frequency Torsional Oscillation in Cold Upsetting2017

    • Author(s)
      R. Matsumoto, J. Kou, H. Utsunomiya
    • Journal Title

      The International Journal of Advanced Manufacturing Technology

      Volume: 93 Issue: 1-4 Pages: 933-943

    • DOI

      10.1007/s00170-017-0553-1

    • Related Report
      2017 Annual Research Report
    • Peer Reviewed
  • [Journal Article] 鍛造加工におけるねじりモーション付加による軸方向加工荷重の低減2017

    • Author(s)
      松本 良
    • Journal Title

      プレス技術

      Volume: 55 Pages: 30-33

    • Related Report
      2017 Annual Research Report
  • [Presentation] 冷間据込み圧縮における軸方向荷重の低減条件および低減限界-ねじりモーション付加鍛造加工法の開発 第2報-2017

    • Author(s)
      松本 良, 康 仁漢, 宇都宮 裕
    • Organizer
      平成29年度塑性加工春季講演会
    • Related Report
      2017 Annual Research Report
  • [Presentation] 加工荷重低減のためのねじりモーション付加鍛造加工プロセスの開発2017

    • Author(s)
      松本 良
    • Organizer
      プレス・板金・フォーミング展(MF-Tokyo 2017)・日本塑性加工学会テクニカルセミナー
    • Related Report
      2017 Annual Research Report
    • Invited
  • [Presentation] 冷間据込み鍛造におけるねじりモーション付加による軸圧縮荷重の低減限界2017

    • Author(s)
      松本 良, 康 仁漢, 宇都宮 裕
    • Organizer
      日本機械学会2017年度年次大会
    • Related Report
      2017 Annual Research Report
  • [Presentation] 据込み圧縮における平滑工具によるねじり付加と軸方向荷重-ねじりモーション付加鍛造加工法の開発 第3報-2017

    • Author(s)
      康 仁漢, 松本 良, 宇都宮 裕
    • Organizer
      第68回塑性加工連合講演会
    • Related Report
      2017 Annual Research Report
  • [Presentation] ねじり付加冷間後方押出し鍛造における押出し荷重の低減-ねじりモーション付加鍛造加工法の開発 第4報-2017

    • Author(s)
      松本 良, 髙塚誠司, 宇都宮 裕
    • Organizer
      第68回塑性加工連合講演会
    • Related Report
      2017 Annual Research Report
  • [Presentation] 冷間据込み鍛造における一方向ねじりモーション付加による軸方向荷重の低減2016

    • Author(s)
      松本 良, 康 仁漢, 宇都宮 裕
    • Organizer
      日本機械学会第24回機械材料・材料加工技術講演会(M&P2016)
    • Place of Presentation
      早稲田大学(東京都新宿区)
    • Year and Date
      2016-11-25
    • Related Report
      2016 Research-status Report
  • [Presentation] Finite Element Analysis of Axial Forming Load Reduction in Upsetting with Cyclic Torsion Die Motion2016

    • Author(s)
      R. Matsumoto, J. Kou, H. Utsunomiya
    • Organizer
      Advances in Materials & Processing Technologies Conference (AMPT 2016)
    • Place of Presentation
      マレーシア・クアラルンプール
    • Year and Date
      2016-11-07
    • Related Report
      2016 Research-status Report
    • Int'l Joint Research
  • [Presentation] ねじり付加による冷間据込み圧縮における軸方向荷重の低減-ねじりモーション付加鍛造加工法の開発 第1報-2016

    • Author(s)
      松本 良, 康 仁漢, 宇都宮 裕
    • Organizer
      第67回塑性加工連合講演会
    • Place of Presentation
      日本工業大学(埼玉県南埼玉郡)
    • Year and Date
      2016-10-21
    • Related Report
      2016 Research-status Report
  • [Presentation] 冷間据込み鍛造におけるねじりモーション付加による軸圧縮荷重の低減2016

    • Author(s)
      松本 良, 宇都宮 裕
    • Organizer
      日本機械学会2016年度年次大会
    • Place of Presentation
      九州大学(福岡県福岡市)
    • Year and Date
      2016-09-12
    • Related Report
      2016 Research-status Report
  • [Presentation] Numerical Investigation of Forging Load Reduction in Upsetting with Cyclic Torsion Die Motion2015

    • Author(s)
      R. Matsumoto, H. Utsunomiya
    • Organizer
      24th International Symposium on Processing and Fabrication of Advanced Materials (PFAM XXIV)
    • Place of Presentation
      関西大学(大阪府吹田市)
    • Year and Date
      2015-12-18
    • Related Report
      2015 Research-status Report
    • Int'l Joint Research / Invited

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Published: 2015-04-16   Modified: 2019-03-29  

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