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Development of mechanical joining process in two directions and its application to shaft components subject to complex loading

Research Project

Project/Area Number 15K06506
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Material processing/Microstructural control engineering
Research InstitutionFukuoka Institute of Technology

Principal Investigator

Hirota Kenji  福岡工業大学, 工学部, 教授 (50273256)

Project Period (FY) 2015-04-01 – 2018-03-31
Project Status Completed (Fiscal Year 2017)
Budget Amount *help
¥4,940,000 (Direct Cost: ¥3,800,000、Indirect Cost: ¥1,140,000)
Fiscal Year 2017: ¥1,040,000 (Direct Cost: ¥800,000、Indirect Cost: ¥240,000)
Fiscal Year 2016: ¥1,820,000 (Direct Cost: ¥1,400,000、Indirect Cost: ¥420,000)
Fiscal Year 2015: ¥2,080,000 (Direct Cost: ¥1,600,000、Indirect Cost: ¥480,000)
Keywords締結 / 塑性変形 / 軸部品 / 締結強度 / 接合強度
Outline of Final Research Achievements

A new joining process was proposed to manufacture shaft products efficiently. As the shaft having a serrated, grooved and stepped zones formed the disc with a hole, mechanical locks were created in the axial and rotational directions between two components. Experiments using a steel shaft and an aluminum disc offered the optimum design of the shaft and conditions for connecting the components stiffly in both directions. The prototype of the shaft was improved to shorten the joining length. The revised shaft showed higher disassembling force in the axial direction and higher torque in the rotational direction than the prototype in comparison under the same joining length.

Report

(4 results)
  • 2017 Annual Research Report   Final Research Report ( PDF )
  • 2016 Research-status Report
  • 2015 Research-status Report
  • Research Products

    (3 results)

All 2018 2017 2016

All Journal Article (2 results) (of which Peer Reviewed: 2 results,  Open Access: 1 results,  Acknowledgement Compliant: 1 results) Presentation (1 results)

  • [Journal Article] Mechanical joining of shaft and holed disc in rotational and axial directions2017

    • Author(s)
      Kenji Hirota, Kazuhiko Kitamura, Yoshihiko Ukai, Keiichi Matsunaga
    • Journal Title

      Procedia Engineering

      Volume: 207 Pages: 980-985

    • Related Report
      2017 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] Joining of Stepped shaft and Disc by Forming2016

    • Author(s)
      Kenji Hirota, Kazuhiko Kitamura, Yoshihiko Ukai, Keiichi Matsunaga
    • Journal Title

      Key Engineering Materials

      Volume: 716 Pages: 458-463

    • DOI

      10.4028/www.scientific.net/kem.716.458

    • Related Report
      2016 Research-status Report
    • Peer Reviewed / Acknowledgement Compliant
  • [Presentation] 軸と円盤部材の二方向同時塑性結合における結合強度の改善2018

    • Author(s)
      廣田健治,北村憲彦,鵜飼須彦,松永啓一
    • Organizer
      平成30年度塑性加工春季講演会
    • Related Report
      2017 Annual Research Report

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Published: 2015-04-16   Modified: 2019-03-29  

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