Project/Area Number |
15K12244
|
Research Category |
Grant-in-Aid for Challenging Exploratory Research
|
Allocation Type | Multi-year Fund |
Research Field |
Environmental conscious materials and recycle
|
Research Institution | Shinshu University |
Principal Investigator |
|
Project Period (FY) |
2015-04-01 – 2017-03-31
|
Project Status |
Completed (Fiscal Year 2016)
|
Budget Amount *help |
¥3,380,000 (Direct Cost: ¥2,600,000、Indirect Cost: ¥780,000)
Fiscal Year 2016: ¥1,300,000 (Direct Cost: ¥1,000,000、Indirect Cost: ¥300,000)
Fiscal Year 2015: ¥2,080,000 (Direct Cost: ¥1,600,000、Indirect Cost: ¥480,000)
|
Keywords | コールドリサイクル / 自己移植 / 廃棄金属筐体 / 温室効果ガス / 摩擦圧接 / 金属筐体 / 局部増肉 / エネルギー消費 / 品位低下 |
Outline of Final Research Achievements |
The metal disposal housing is recycled after a melting process. This melting process causes the problem called greenhouse gas large quantities discharge. To solve the problems, new method for cold-recycling of the housing has been developed. This method is comprised of four stages. First, in a recipient-sheet, defective part of the housing is removed so that the part becomes the circular hole. Second, a donor-sheet is cut out of the part of the scrap of the housing. The donor-sheet is formed into a donor-cup by deep drawing work. Third, friction pressure welding of the donor-cup and the portion around the circular hole of the recipient-sheet is carried out. Finally, after forging of the welding part, excess metal is removed by cutting, and then the recipient-sheet is cold-recycled to a sheet having a uniform thickness. Mechanism of the welding was clarified experimentally. Experimental results showed that the cold-recycling by the proposed method was possible.
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