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Optimization system of custom made porous metal artificial bone

Research Project

Project/Area Number 15K12557
Research Category

Grant-in-Aid for Challenging Exploratory Research

Allocation TypeMulti-year Fund
Research Field Medical systems
Research InstitutionHiroshima University

Principal Investigator

Takezawa Akihiro  広島大学, 工学研究院, 准教授 (10452608)

Project Period (FY) 2015-04-01 – 2017-03-31
Project Status Completed (Fiscal Year 2016)
Budget Amount *help
¥3,510,000 (Direct Cost: ¥2,700,000、Indirect Cost: ¥810,000)
Fiscal Year 2016: ¥1,040,000 (Direct Cost: ¥800,000、Indirect Cost: ¥240,000)
Fiscal Year 2015: ¥2,470,000 (Direct Cost: ¥1,900,000、Indirect Cost: ¥570,000)
Keywords人工関節 / 構造最適化 / 3Dプリンタ / ポーラス材料 / 3Dプリンティング / トポロジー最適化 / 応力遮蔽 / 金属3Dプリンタ / 有限要素法 / 多孔質材料
Outline of Final Research Achievements

Metal artificial bones have a problem of stiffness matching with the remaining bone because their stiffness is much higher than human bones. In this research, we studied a custom made artificial bone utilizing porous metal for reducing their stiffness. The internal pore structure was designed by numerical structural optimization method. The obtained complicated internal structures were fabricated by metal additive manufacturing. The experimental results shown the stiffness could be designed within 10% error. As the secondary advantage, the strength of the developed porous metal had about 140% higher stiffness than the conventional porous metal. Finally, we identified the developed structure had low stiffness and high strength which are ideal for artificial bones.

Report

(3 results)
  • 2016 Annual Research Report   Final Research Report ( PDF )
  • 2015 Research-status Report
  • Research Products

    (14 results)

All 2017 2016 2015 Other

All Int'l Joint Research (1 results) Journal Article (3 results) (of which Peer Reviewed: 3 results,  Acknowledgement Compliant: 3 results,  Open Access: 1 results) Presentation (9 results) (of which Int'l Joint Research: 4 results) Remarks (1 results)

  • [Int'l Joint Research] 華南理工大学(中国)

    • Related Report
      2015 Research-status Report
  • [Journal Article] Porous metal produced by selective laser melting with effective isotropic thermal conductivity close to the Hashin-Shtrikman bound2017

    • Author(s)
      A. Takezawa, M. Kobashi, Y. Koizumi, M. Kitamura
    • Journal Title

      Int. J. Heat. Mass. Tran.

      Volume: 105 Pages: 564-572

    • DOI

      10.1016/j.ijheatmasstransfer.2016.10.006

    • Related Report
      2016 Annual Research Report
    • Peer Reviewed / Acknowledgement Compliant
  • [Journal Article] Cellular Lattice Structures of Biomedical Co-Cr-Mo Alloy Designed by Shape Optimization and Fabricated by Electron Beam Melting2016

    • Author(s)
      Yuichiro Koizumi, Arata Okazaki, Akihiko Chiba, Takahiko Kato
    • Journal Title

      Additive Manufacturing

      Volume: 12 Pages: 305-313

    • DOI

      10.1016/j.addma.2016.06.001

    • Related Report
      2016 Annual Research Report
    • Peer Reviewed / Acknowledgement Compliant
  • [Journal Article] Porous composite with negative thermal expansion obtained by photopolymer additive manufacturing2015

    • Author(s)
      A. Takezawa, M. Kobashi, M. Kitamura
    • Journal Title

      APL Mater.

      Volume: 3 Issue: 7 Pages: 076103-076103

    • DOI

      10.1063/1.4926759

    • Related Report
      2015 Research-status Report
    • Peer Reviewed / Open Access / Acknowledgement Compliant
  • [Presentation] Experimental and Numerical Study of Non-Linear Behavior of Topology Optimized Porous Metal2016

    • Author(s)
      A. Takezawa
    • Organizer
      AEPA2016
    • Place of Presentation
      広島県
    • Year and Date
      2016-12-05
    • Related Report
      2016 Annual Research Report
    • Int'l Joint Research
  • [Presentation] トポロジー最適化と電子ビーム積層造形を用いた実効的等方性を有する64チタンポーラスの開発2016

    • Author(s)
      竹澤晃弘
    • Organizer
      日本機械学会第24回機械材料・材料加工技術講演会
    • Place of Presentation
      東京都
    • Year and Date
      2016-11-25
    • Related Report
      2016 Annual Research Report
  • [Presentation] 選択的レーザ焼結で造型された最適金属ポーラス材料の力学特性評価2016

    • Author(s)
      竹澤晃弘
    • Organizer
      日本機械学会2016年度年次大会
    • Place of Presentation
      福岡県
    • Year and Date
      2016-09-14
    • Related Report
      2016 Annual Research Report
  • [Presentation] A study of lattice structure with topology optimization and additive manufacturing2016

    • Author(s)
      T. Nishizu
    • Organizer
      ACSMO2016
    • Place of Presentation
      長崎県
    • Year and Date
      2016-05-23
    • Related Report
      2016 Annual Research Report
    • Int'l Joint Research
  • [Presentation] トポロジー最適化と選択的レーザ焼結を用いた高熱伝導材料の開発2015

    • Author(s)
      竹澤晃弘
    • Organizer
      日本機械学会機械材料・材料加工部門 第23回機械材料・材料加工技術講演会
    • Place of Presentation
      広島
    • Year and Date
      2015-11-13
    • Related Report
      2015 Research-status Report
  • [Presentation] Planer negative thermal expansion composite by multi-material topology optimization and 3D printing2015

    • Author(s)
      竹澤晃弘
    • Organizer
      The Asian Conference on Design and Digital Engineering 2015
    • Place of Presentation
      福岡
    • Year and Date
      2015-11-04
    • Related Report
      2015 Research-status Report
    • Int'l Joint Research
  • [Presentation] トポロジー最適化とマルチマテリアル3Dプリンタを用いた平面熱収縮ポーラス複合材料の開発2015

    • Author(s)
      竹澤晃弘
    • Organizer
      日本機械学会 第28回計算力学講演会
    • Place of Presentation
      神奈川
    • Year and Date
      2015-10-10
    • Related Report
      2015 Research-status Report
  • [Presentation] トポロジー最適化と選択的レーザ焼結を用いた金属ポーラス材料の開発2015

    • Author(s)
      竹澤晃弘
    • Organizer
      日本機械学会 2015年度年次大会
    • Place of Presentation
      北海道
    • Year and Date
      2015-09-13
    • Related Report
      2015 Research-status Report
  • [Presentation] Porous metal by topology optimization and additive manufacturing2015

    • Author(s)
      竹澤晃弘
    • Organizer
      the 11th World Congress on Structural and Multidisciplinary Optimisation
    • Place of Presentation
      シドニー,オーストラリア
    • Year and Date
      2015-06-07
    • Related Report
      2015 Research-status Report
    • Int'l Joint Research
  • [Remarks] トポロジー最適化と3Dプリンタを活用したポーラス材料開発

    • URL

      http://home.hiroshima-u.ac.jp/akihiro/am_jp.html

    • Related Report
      2015 Research-status Report

URL: 

Published: 2015-04-16   Modified: 2018-03-22  

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