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Study on high-spindle-speed EDM with non-contact electrical feeding using resonance of discharge circuit

Research Project

Project/Area Number 15K13843
Research Category

Grant-in-Aid for Challenging Exploratory Research

Allocation TypeMulti-year Fund
Research Field Production engineering/Processing studies
Research InstitutionThe University of Tokyo

Principal Investigator

Kunieda Masanori  東京大学, 大学院工学系研究科(工学部), 教授 (90178012)

Project Period (FY) 2015-04-01 – 2017-03-31
Project Status Completed (Fiscal Year 2016)
Budget Amount *help
¥3,640,000 (Direct Cost: ¥2,800,000、Indirect Cost: ¥840,000)
Fiscal Year 2016: ¥1,560,000 (Direct Cost: ¥1,200,000、Indirect Cost: ¥360,000)
Fiscal Year 2015: ¥2,080,000 (Direct Cost: ¥1,600,000、Indirect Cost: ¥480,000)
Keywords放電加工 / 微細加工 / 非接触給電 / 静電誘導給電 / 高速工具回転 / 共振 / 放電回路
Outline of Final Research Achievements

In EDM, the tool electrode is rotated to flush the debris in the gap and to cool the electrode surface. In RC circuit however, a brush is used to connect the power supply to the tool electrode. Thus, it is difficult to rotate the tool at high speed. With the electrostatic induction feeding method, since a pulse voltage is coupled to the discharge gap by a capacitance existing between the feeding electrode and the rotating spindle, non-contact electrical feeding can be realized. However, since the capacitance is extremely small, the discharge energy per pulse is insufficient to conduct rough machining. To overcome the problem, controlled pulse train method was introduced. High frequency discharge is allowed to continue within a controlled pulse train duration. By utilizing resonance in the circuit, the amplitude of the gap voltage can be amplified higher than the AC power supply. As a result, high-spindle-speed machining became possible under finishing to rough machining conditions.

Report

(3 results)
  • 2016 Annual Research Report   Final Research Report ( PDF )
  • 2015 Research-status Report
  • Research Products

    (6 results)

All 2016 2015

All Journal Article (2 results) (of which Peer Reviewed: 2 results,  Open Access: 2 results,  Acknowledgement Compliant: 1 results) Presentation (4 results) (of which Int'l Joint Research: 1 results)

  • [Journal Article] Increasing discharge energy of micro-EDM with electrostatic induction feeding method through resonance in circuit2016

    • Author(s)
      Norliana Mohd Abbas, Masanori Kunieda
    • Journal Title

      Precision Engineering

      Volume: 45 Pages: 118-125

    • DOI

      10.1016/j.precisioneng.2016.02.002

    • Related Report
      2016 Annual Research Report 2015 Research-status Report
    • Peer Reviewed / Open Access / Acknowledgement Compliant
  • [Journal Article] Micro EDM with controlled pulse train method using small feeding capacitance2016

    • Author(s)
      Norliana Mohd Abbas, Masanori Kunieda
    • Journal Title

      Procidia- CIRP

      Volume: 42 Pages: 737-742

    • DOI

      10.1016/j.procir.2016.02.311

    • Related Report
      2016 Annual Research Report
    • Peer Reviewed / Open Access
  • [Presentation] Micro Drilling EDM with Non-contact Controlled Pulse Train Method2016

    • Author(s)
      Norliana Mohd Abbas, Masanori Kunieda
    • Organizer
      2016年度精密工学会秋季大会講演論文集
    • Place of Presentation
      茨城大学、水戸
    • Year and Date
      2016-09-06
    • Related Report
      2016 Annual Research Report
  • [Presentation] Observation on the concentration of discharges for micro EDM with controlled pulse train method using transparent electrode2015

    • Author(s)
      Norliana Mohd Abbas, Masanori Kunieda
    • Organizer
      電気加工学会全国大会(2015)
    • Place of Presentation
      徳島県徳島市 四国大学交流プラザ
    • Year and Date
      2015-12-03
    • Related Report
      2015 Research-status Report
  • [Presentation] Increasing Discharge Energy in Micro EDM of Non-contact Electrical Feeding through Resonance in Circuit2015

    • Author(s)
      Norliana Mohd Abbas, Masanori Kunieda
    • Organizer
      Proc. LEM 21 in Kyoto
    • Place of Presentation
      京都府京都市 京都リサーチパーク
    • Year and Date
      2015-10-19
    • Related Report
      2015 Research-status Report
    • Int'l Joint Research
  • [Presentation] Increasing Discharge Energy in Micro EDM of Non-contact Electrical Feeding using Electrostatic Induction Feeding Methods by Re-designing the Feeding Electrode2015

    • Author(s)
      Norliana Mohd Abbas, Masanori Kunieda
    • Organizer
      2015年度精密工学会秋季大会学術講演会講演論文集
    • Place of Presentation
      宮城県仙台市 東北大学
    • Year and Date
      2015-09-04
    • Related Report
      2015 Research-status Report

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Published: 2015-04-16   Modified: 2018-03-22  

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