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Heat input during friction stir welding: Experimental measurement and approach to fundamental phenomena

Research Project

Project/Area Number 15K14137
Research Category

Grant-in-Aid for Challenging Exploratory Research

Allocation TypeMulti-year Fund
Research Field Composite materials/Surface and interface engineering
Research InstitutionTohoku University

Principal Investigator

SATO Yutaka  東北大学, 工学研究科, 准教授 (00292243)

Co-Investigator(Renkei-kenkyūsha) FUJII Hiromichi  東北大学, 大学院工学研究科, 助教 (70560225)
Project Period (FY) 2015-04-01 – 2017-03-31
Project Status Completed (Fiscal Year 2016)
Budget Amount *help
¥3,900,000 (Direct Cost: ¥3,000,000、Indirect Cost: ¥900,000)
Fiscal Year 2016: ¥1,300,000 (Direct Cost: ¥1,000,000、Indirect Cost: ¥300,000)
Fiscal Year 2015: ¥2,600,000 (Direct Cost: ¥2,000,000、Indirect Cost: ¥600,000)
Keywords摩擦攪拌接合 / 入熱 / カロリメトリー法
Outline of Final Research Achievements

Heat input into the workpiece during friction stir welding was experimentally measured by calorimetry, and then an empirical equation consisting of input variables to calculate the heat input was established. Moreover, effect of heat input on weld quality was systematically examined. The measured heat input was higher in Al alloys with the larger thermal conductivity. The input variable exhibiting the largest contribution to heat input was travel speed among the variables used in this study. Besides the shoulder diameter, the probe dimension highly affected the heat input. Grain size of the stir zone was well correlated with the normalized heat input, which was product of heat input and rotational speed, and tensile strength and fracture location of 6063 Al weld was associated with the heat input.

Report

(3 results)
  • 2016 Annual Research Report   Final Research Report ( PDF )
  • 2015 Research-status Report
  • Research Products

    (4 results)

All 2017 2016 Other

All Int'l Joint Research (1 results) Journal Article (2 results) (of which Int'l Joint Research: 1 results,  Peer Reviewed: 2 results,  Acknowledgement Compliant: 2 results) Presentation (1 results)

  • [Int'l Joint Research] 清華大学(中国)

    • Related Report
      2016 Annual Research Report
  • [Journal Article] Evaluation of heat input during friction stir welding of aluminium alloys2017

    • Author(s)
      D. Yi, T. Onuma, S. Mironov, Y.S. Sato, H. Kokawa
    • Journal Title

      Science and Technology of Welding and Joining

      Volume: 22 Issue: 1 Pages: 41-46

    • DOI

      10.1080/13621718.2016.1183079

    • Related Report
      2016 Annual Research Report
    • Peer Reviewed / Int'l Joint Research / Acknowledgement Compliant
  • [Journal Article] Experimental verification of heat input during friction stir welding of Al alloy 50832016

    • Author(s)
      Y.S. Sato, T. Onuma, K. Ikeda, H. Kokawa
    • Journal Title

      Science and Technology of Welding and Joining

      Volume: 21 Issue: 4 Pages: 325-330

    • DOI

      10.1080/13621718.2015.1112469

    • Related Report
      2016 Annual Research Report
    • Peer Reviewed / Acknowledgement Compliant
  • [Presentation] 5083アルミニウム合金の摩擦攪拌接合過程における入熱の実験的測定2016

    • Author(s)
      佐藤裕、古谷拓希、大沼峻輝、池田和広、粉川博之
    • Organizer
      平成28年度溶接学会春季全国大会
    • Place of Presentation
      アジア太平洋トレードセンター(大阪市住之江区)
    • Year and Date
      2016-04-12
    • Related Report
      2016 Annual Research Report

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Published: 2015-04-16   Modified: 2018-03-22  

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