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Development of the electrodeposition process for functional polymer films containing cation onto steel sheets

Research Project

Project/Area Number 15K14195
Research Category

Grant-in-Aid for Challenging Exploratory Research

Allocation TypeMulti-year Fund
Research Field Metal making/Resorce production engineering
Research InstitutionKyushu University

Principal Investigator

NAKANO Hiroaki  九州大学, 工学研究院, 教授 (70325504)

Co-Investigator(Kenkyū-buntansha) 大上 悟  九州大学, 工学研究院, 助教 (90264085)
Project Period (FY) 2015-04-01 – 2017-03-31
Project Status Completed (Fiscal Year 2016)
Budget Amount *help
¥3,900,000 (Direct Cost: ¥3,000,000、Indirect Cost: ¥900,000)
Fiscal Year 2016: ¥1,430,000 (Direct Cost: ¥1,100,000、Indirect Cost: ¥330,000)
Fiscal Year 2015: ¥2,470,000 (Direct Cost: ¥1,900,000、Indirect Cost: ¥570,000)
Keywords電解重合 / ポリアニリン / 鉄 / 耐食性 / シュウ酸 / パラトルエンスルホン酸 / 定電流法 / 定電位法 / ポリピロール / ドーパント / 定電流電解 / サイクリックボルタンメトリー / 定電位電解 / 不動態 / アノード電解 / p-トルエンスルホン酸 / 支持電解質 / 分極曲線
Outline of Final Research Achievements

Polyaniline films were formed on an Fe substrate using the oxidative electropolymerization technique at 288 K. Although the polyaniline films were partially formed in solutions of pH 2-4, the films completely formed and their surfaces became smooth when deposited in solutions of pH 7-10. Polyaniline films with smooth surfaces and good corrosion resistance were obtained at 8-30 A・m-2, whereas the films obtained at current densities greater than 50 A・m-2 exhibited non-uniform surface morphologies and poor corrosion resistance. Films obtained at anode potentials of 0.4 V and 0.8 V were not formed completely, and the films formed at an anode potential of 2.0 V exhibited very rough surfaces. In the case of polyaniline films formed in an electrolyte solution containing both p-toluenesulfonic acid and oxalic acid, the Fe exhibited improved corrosion resistance, and the films exhibited good adhesion to the Fe substrate.

Report

(3 results)
  • 2016 Annual Research Report   Final Research Report ( PDF )
  • 2015 Research-status Report
  • Research Products

    (2 results)

All 2016 2015

All Journal Article (2 results) (of which Peer Reviewed: 2 results,  Open Access: 2 results,  Acknowledgement Compliant: 2 results)

  • [Journal Article] Effects of Electrolysis Conditions on the Morphologies and Corrosion Resistances of Polyaniline Films Formed on Fe by Electropolymerization2016

    • Author(s)
      Hiroaki Nakano, Keichi Hayashi , Satoshi Oue, Shigeo Kobayashi
    • Journal Title

      MATERIALS TRANSACTIONS

      Volume: 57 Issue: 8 Pages: 1319-1326

    • DOI

      10.2320/matertrans.M2016083

    • NAID

      130005165731

    • ISSN
      1345-9678, 1347-5320
    • Related Report
      2016 Annual Research Report
    • Peer Reviewed / Open Access / Acknowledgement Compliant
  • [Journal Article] Effect of Electrolysis Conditions on the Morphology and Corrosion Resistance of Polyaniline Films Formed on Iron by Electropolymerization2015

    • Author(s)
      中野博昭 林啓一 大上悟 小林繁夫
    • Journal Title

      Journal of the Japan Institute of Metals and Materials

      Volume: 80 Issue: 2 Pages: 157-164

    • DOI

      10.2320/jinstmet.J2015048

    • NAID

      130005120348

    • ISSN
      0021-4876, 1880-6880, 2433-7501
    • Related Report
      2015 Research-status Report
    • Peer Reviewed / Open Access / Acknowledgement Compliant

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Published: 2015-04-16   Modified: 2018-03-22  

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