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A study to develop an intelligent control system that enables low-cost production

Research Project

Project/Area Number 15K16296
Research Category

Grant-in-Aid for Young Scientists (B)

Allocation TypeMulti-year Fund
Research Field Social systems engineering/Safety system
Research InstitutionWaseda University

Principal Investigator

Weng Wei  早稲田大学, 理工学術院(情報生産システム研究科・センター), 助教 (80631522)

Project Period (FY) 2015-04-01 – 2018-03-31
Project Status Completed (Fiscal Year 2017)
Budget Amount *help
¥4,030,000 (Direct Cost: ¥3,100,000、Indirect Cost: ¥930,000)
Fiscal Year 2017: ¥1,170,000 (Direct Cost: ¥900,000、Indirect Cost: ¥270,000)
Fiscal Year 2016: ¥1,300,000 (Direct Cost: ¥1,000,000、Indirect Cost: ¥300,000)
Fiscal Year 2015: ¥1,560,000 (Direct Cost: ¥1,200,000、Indirect Cost: ¥360,000)
Keywordsインテリジェント生産 / 生産制御システム / インテリジェントシステム / 生産制御 / 低エネルギー生産 / 納期予測 / カスタマーサービス / 分散型制御手法 / ジャストインタイム生産
Outline of Final Research Achievements

This research aims to develop a control system that enables a traditional production system, which uses a flow-shop or job-shop process, to complete products just before their due dates, like in a just-in-time production system. We propose a distributed intelligent production control system and a hybrid system model, which successfully removed the restriction to JIT material supply and achieved just-in-time product completion. We also add a design to turn on and turn off machines at suitable times to minimize machine power. By reducing both inventory costs of completed products and energy costs of machine power, this research contributed to the development of low-cost production systems.

Report

(4 results)
  • 2017 Annual Research Report   Final Research Report ( PDF )
  • 2016 Research-status Report
  • 2015 Research-status Report
  • Research Products

    (13 results)

All 2018 2017 2016 Other

All Int'l Joint Research (2 results) Presentation (11 results) (of which Int'l Joint Research: 11 results)

  • [Int'l Joint Research] Zhejiang University(China)

    • Related Report
      2016 Research-status Report
  • [Int'l Joint Research] 浙江大学(中国)

    • Related Report
      2015 Research-status Report
  • [Presentation] A control method to save machine energy in production2018

    • Author(s)
      Wei Weng, Yifan Yang, Shigeru Fujimura
    • Organizer
      2018 International Conference on Advanced Control, Automation and Robotics
    • Related Report
      2017 Annual Research Report
    • Int'l Joint Research
  • [Presentation] An approach for energy conservation in just-in-time production2017

    • Author(s)
      Yifan Yang, Wei Weng, Shigeru Fujimura
    • Organizer
      SICE International Symposium on Control Systems 2017
    • Related Report
      2017 Annual Research Report
    • Int'l Joint Research
  • [Presentation] A hybrid MTS-MTO production model with a dynamic decoupling point for flexible flow shops2017

    • Author(s)
      Yanchao Jia, Wei Weng, Shigeru Fujimura
    • Organizer
      16th IEEE/ACIS International Conference on Computer and Information Science
    • Related Report
      2017 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Improvements to genetic algorithm for flexible job-shop scheduling with overlapping in operations2017

    • Author(s)
      Yiyong He, Wei Weng, Shigeru Fujimura
    • Organizer
      16th IEEE/ACIS International Conference on Computer and Information Science
    • Related Report
      2017 Annual Research Report
    • Int'l Joint Research
  • [Presentation] An improved teaching-learning-based optimization algorithm to solve job shop scheduling problems2017

    • Author(s)
      Linna Li, Wei Weng, Shigeru Fujimura
    • Organizer
      16th IEEE/ACIS International Conference on Computer and Information Science
    • Related Report
      2017 Annual Research Report
    • Int'l Joint Research
  • [Presentation] A genetic algorithm for unrelated parallel machine scheduling minimizing makespan cost and electricity cost under time-of-use (TOU) tariffs with job delay mechanism2017

    • Author(s)
      B. Kurniawan, A. A. Ghozali1, W. Weng, S. Fujimura
    • Organizer
      2017 IEEE International Conference on Industrial Engineering and Engineering Management
    • Related Report
      2017 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Abnormal data analysis in process industries using deep-learning method2017

    • Author(s)
      Wen Song, Wei Weng, Shigeru Fujimura
    • Organizer
      2017 IEEE International Conference on Industrial Engineering and Engineering Management
    • Related Report
      2017 Annual Research Report
    • Int'l Joint Research
  • [Presentation] A distributed learning method for due date assignment in flexible job shops2016

    • Author(s)
      Wei Weng
    • Organizer
      International Conference on Discrete Optimization and Operations Research 2016
    • Place of Presentation
      Vladivostok
    • Year and Date
      2016-09-19
    • Related Report
      2016 Research-status Report
    • Int'l Joint Research
  • [Presentation] Estimating job flow times by using an agent-based approach2016

    • Author(s)
      Wei Weng
    • Organizer
      5th International Congress on Advanced Applied Informatics
    • Place of Presentation
      Kumamoto, Japan
    • Year and Date
      2016-07-10
    • Related Report
      2016 Research-status Report
    • Int'l Joint Research
  • [Presentation] Methods to estimate the lead time of an order in a flexible flowshop2016

    • Author(s)
      Wei Weng
    • Organizer
      2016 IEEE International Conference on Industrial Technology
    • Place of Presentation
      Taipei
    • Year and Date
      2016-03-14
    • Related Report
      2015 Research-status Report
    • Int'l Joint Research
  • [Presentation] A dynamic control method for just-in-time production2016

    • Author(s)
      Wei Weng
    • Organizer
      The Second International Conference on Electrical and Electronic Engineering, Telecommunication Engineering, and Mechatronics
    • Place of Presentation
      Manila
    • Year and Date
      2016-02-24
    • Related Report
      2015 Research-status Report
    • Int'l Joint Research

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Published: 2015-04-16   Modified: 2019-03-29  

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