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Elucidation of mechanism of metal/plastic direct joint using a surface fine structure

Research Project

Project/Area Number 15K17946
Research Category

Grant-in-Aid for Young Scientists (B)

Allocation TypeMulti-year Fund
Research Field Production engineering/Processing studies
Research InstitutionThe University of Tokyo

Principal Investigator

Kimura Fuminobu  東京大学, 生産技術研究所, 助教 (10739311)

Project Period (FY) 2015-04-01 – 2018-03-31
Project Status Completed (Fiscal Year 2017)
Budget Amount *help
¥4,160,000 (Direct Cost: ¥3,200,000、Indirect Cost: ¥960,000)
Fiscal Year 2017: ¥1,170,000 (Direct Cost: ¥900,000、Indirect Cost: ¥270,000)
Fiscal Year 2016: ¥1,560,000 (Direct Cost: ¥1,200,000、Indirect Cost: ¥360,000)
Fiscal Year 2015: ¥1,430,000 (Direct Cost: ¥1,100,000、Indirect Cost: ¥330,000)
Keywords金属・樹脂直接接合 / 射出成形 / 表面微細構造
Outline of Final Research Achievements

This study investigated how various factors affect joining characteristics of metal/polymer direct joining that is produced by surface fine-structuring and injection insert molding. In terms of the fine-structuring, this study cross-sectionally investigated various structuring methods, e.g. anodization, micro-blasting, etc, and showed that the methods can produce fine-structures enabling the direct joining. Conditions of injection molding, which is another process for the direct joining, was also investigated for each structuring method in order to make a wide variety of joining samples. To evaluate joining characteristics of a single-lap joint, this study newly developed a tensile tester and tested the samples processed under various conditions. Additionally, using electron microscopic analyses of the interface, this study showed the direct joining is affected by not only anchoring but also other factors, such as chemical bonds.

Report

(4 results)
  • 2017 Annual Research Report   Final Research Report ( PDF )
  • 2016 Research-status Report
  • 2015 Research-status Report
  • Research Products

    (42 results)

All 2018 2017 2016 2015

All Journal Article (3 results) (of which Open Access: 1 results,  Acknowledgement Compliant: 2 results,  Peer Reviewed: 1 results) Presentation (38 results) (of which Int'l Joint Research: 12 results,  Invited: 2 results) Patent(Industrial Property Rights) (1 results)

  • [Journal Article] Metal-Polymer Direct Joining using Anodized Nano-structures2017

    • Author(s)
      門屋祥太郎,木村文信,梶原優介
    • Journal Title

      SEISAN KENKYU

      Volume: 69 Issue: 6 Pages: 419-422

    • DOI

      10.11188/seisankenkyu.69.419

    • NAID

      130006230280

    • ISSN
      0037-105X, 1881-2058
    • Related Report
      2017 Annual Research Report
    • Open Access
  • [Journal Article] Effects of molding conditions on injection molded direct joining using a metal with nano-structured surface2016

    • Author(s)
      Fuminobu Kimura, Shotaro Kadoya, Yusuke Kajihara
    • Journal Title

      Precision Engineering

      Volume: 45 Pages: 203-208

    • DOI

      10.1016/j.precisioneng.2016.02.013

    • Related Report
      2015 Research-status Report
    • Peer Reviewed / Acknowledgement Compliant
  • [Journal Article] Metal-Polymer Integrated Molding using Surface Nano-structures: Effects of Manufacturing Conditions on Joining Strength2015

    • Author(s)
      木村文信,門屋祥太郎,梶原優介
    • Journal Title

      SEISAN KENKYU

      Volume: 67 Issue: 6 Pages: 647-650

    • DOI

      10.11188/seisankenkyu.67.647

    • NAID

      130005110068

    • ISSN
      0037-105X, 1881-2058
    • Related Report
      2015 Research-status Report
    • Acknowledgement Compliant
  • [Presentation] 金属・樹脂の成形接合における流動形状が繊維配向および接合強度に与える影響2018

    • Author(s)
      木村文信,門屋祥太郎,呂笑顔,梶原優介
    • Organizer
      2018年度精密工学会春季大会学術講演会
    • Related Report
      2017 Annual Research Report
  • [Presentation] 電解液ジェット加工援用型成形接合における加工レートの調整法とその影響2018

    • Author(s)
      木村文信,呂笑顔,趙永華,国枝正典,梶原優介
    • Organizer
      2018年度精密工学会春季大会学術講演会
    • Related Report
      2017 Annual Research Report
  • [Presentation] 金型真空吸引による型内直接接合の接合強度変化の検証2018

    • Author(s)
      門屋祥太郎,木村文信,梶原優介
    • Organizer
      2018年度精密工学会春季大会学術講演会
    • Related Report
      2017 Annual Research Report
  • [Presentation] ブラストを利用した金属・樹脂直接接合における成形条件と接合強度の関係2018

    • Author(s)
      鈴木豪太,山口英二,木村文信,梶原優介
    • Organizer
      2018年度精密工学会春季大会学術講演会
    • Related Report
      2017 Annual Research Report
  • [Presentation] 陽極酸化処理を利用した金属-樹脂直接接合の基礎的検証2017

    • Author(s)
      門屋祥太郎,木村文信,梶原優介
    • Organizer
      2017年度精密工学会春季大会学術講演会
    • Place of Presentation
      慶應大学(神奈川県横浜市)
    • Year and Date
      2017-03-13
    • Related Report
      2016 Research-status Report
  • [Presentation] ブラスト援用型射出成形接合における噴射圧の接合強度への影響2017

    • Author(s)
      木村文信,田村勇太,山口英二,梶原優介
    • Organizer
      第31回エレクトロニクス実装学会春季講演大会
    • Place of Presentation
      慶應大学(神奈川県横浜市)
    • Year and Date
      2017-03-06
    • Related Report
      2016 Research-status Report
  • [Presentation] Surface Structure Analysis for Injection Molded Direct Joining using Abrasive Blasting2017

    • Author(s)
      Fuminobu Kimura,Yuta Tamura,Eiji Yamaguchi,Yusuke Kajihara
    • Organizer
      The 33rd international conference of Polymer Processing Society
    • Related Report
      2017 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Effect of Laser-structured Metal Surface on Strength of Metal-Polymer Direct Joining2017

    • Author(s)
      Kakeru Enami,Fuminobu Kimura,Keisuke Yokoyama,Takeshi Murakami,Yusuke Kajihara
    • Organizer
      The 33rd international conference of Polymer Processing Society
    • Related Report
      2017 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Metal-polymer direct joining using nano structures on metal surface: effect of surface structure size on polymer replication2017

    • Author(s)
      Shotaro Kadoya,Fuminobu Kimura,Yusuke Kajihara
    • Organizer
      The 33rd international conference of Polymer Processing Society
    • Related Report
      2017 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Metal-polymer Injection Molded Direct Joining Using Electrolyte Jet Machining2017

    • Author(s)
      Xiaoyan Lyu,Fuminobu Kimura,Yonghua Zhao,Masanori Kunieda,Yusuke Kajihara
    • Organizer
      The 7th International Conference of Asian Society for Precision Engineering and Nanotechnology
    • Related Report
      2017 Annual Research Report
    • Int'l Joint Research
  • [Presentation] 金属-樹脂直接接合における金型真空吸引効果の基礎的検証2017

    • Author(s)
      門屋祥太郎,木村文信,梶原優介
    • Organizer
      プラスチック成形加工学会第25回秋季大会
    • Related Report
      2017 Annual Research Report
  • [Presentation] ブラスト利用型金属/樹脂直接接合における表面性状と接合強度の関係2017

    • Author(s)
      鈴木豪太,山口英二,木村文信,梶原優介
    • Organizer
      プラスチック成形加工学会第25回秋季大会
    • Related Report
      2017 Annual Research Report
  • [Presentation] 金属表面構造が金属樹脂直接接合に及ぼす影響の有限要素解析2017

    • Author(s)
      江波翔,木村文信,横山景介,村上豪,梶原優介
    • Organizer
      プラスチック成形加工学会第25回秋季大会
    • Related Report
      2017 Annual Research Report
  • [Presentation] Current density dependence on joining strength in EJM based metal-polymer direct joining2017

    • Author(s)
      Xiaoyan Lyu,Fuminobu Kimura,Yonghua Zhao,Masanori Kunieda,Yusuke Kajihara
    • Organizer
      2017年度精密工学会秋季大会学術講演会
    • Related Report
      2017 Annual Research Report
  • [Presentation] 金属-樹脂間の接合強度に対する表面構造サイズの影響の基礎的評価2017

    • Author(s)
      門屋祥太郎,木村文信,梶原優介
    • Organizer
      2017年度精密工学会秋季大会学術講演会
    • Related Report
      2017 Annual Research Report
  • [Presentation] 接合に寄与するブラスト成形接合の工程:型内圧力制御による調査2017

    • Author(s)
      木村文信,鈴木豪太,山口英二,梶原優介
    • Organizer
      2017年度精密工学会秋季大会学術講演会
    • Related Report
      2017 Annual Research Report
  • [Presentation] Metal-polymer Injection Molded Direct Joining Using Electrolyte Jet Machining2017

    • Author(s)
      Xiaoyan Lyu,Fuminobu Kimura,Yonghua Zhao,Masanori Kunieda,Yusuke Kajihara
    • Organizer
      プラスチック成形加工学会第28回年次大会
    • Related Report
      2017 Annual Research Report
  • [Presentation] レーザ加工された表面凹凸構造が金属と樹脂の接合強度に及ぼす影響2017

    • Author(s)
      江波翔,木村文信,横山景介,村上豪,梶原優介
    • Organizer
      プラスチック成形加工学会第28回年次大会
    • Related Report
      2017 Annual Research Report
  • [Presentation] 表面微細構造を利用した金属・樹脂直接接合2017

    • Author(s)
      梶原優介,木村文信,門屋祥太郎
    • Organizer
      第119回マイクロ接合研究委員会
    • Related Report
      2017 Annual Research Report
    • Invited
  • [Presentation] 成形接合:表面処理とインサート成形を利用した金属・樹脂直接接合2017

    • Author(s)
      木村文信,門屋祥太郎,梶原優介
    • Organizer
      第19回 電子デバイス実装研究委員会
    • Related Report
      2017 Annual Research Report
    • Invited
  • [Presentation] Injection speed dependence on shear strength of metal-polymer direct joining2016

    • Author(s)
      Shotaro Kadoya, Fuminobu Kimura, Yusuke Kajihara
    • Organizer
      16th International Conference on Precision Engineering
    • Place of Presentation
      アクトシティ浜松(静岡県浜松市)
    • Year and Date
      2016-11-14
    • Related Report
      2016 Research-status Report
    • Int'l Joint Research
  • [Presentation] Metal-polymer direct joining with abrasive blasted metals2016

    • Author(s)
      Yuta Tamura, Fuminobu Kimura, Eiji Yamaguchi, Naotake Nakura, Yusuke Kajihara
    • Organizer
      16th International Conference on Precision Engineering
    • Place of Presentation
      アクトシティ浜松(静岡県浜松市)
    • Year and Date
      2016-11-14
    • Related Report
      2016 Research-status Report
    • Int'l Joint Research
  • [Presentation] DIRECT JOINING OF INJECTION MOLDED POLYMER ON ABRASIVE BLASTED METAL: INVESTIGATION OF MOLDING CONDITIONS2016

    • Author(s)
      Fuminobu Kimura, Yuta Tamura, Eiji Yamaguchi, Yusuke Kajihara
    • Organizer
      Asian Workshop on Polymer Processing 2016
    • Place of Presentation
      Melbourne, Australia
    • Year and Date
      2016-11-06
    • Related Report
      2016 Research-status Report
    • Int'l Joint Research
  • [Presentation] METAL-POLYMER DIRECT JOINING: EFFECT OF INJECTED POLYMER TEMPERATURE NEAR JOINT AREA2016

    • Author(s)
      Shotaro Kadoya, Fuminobu Kimura, Yusuke Kajihara
    • Organizer
      Asian Workshop on Polymer Processing 2016
    • Place of Presentation
      Melbourne, Australia
    • Year and Date
      2016-11-06
    • Related Report
      2016 Research-status Report
    • Int'l Joint Research
  • [Presentation] ブラスト援用型金属・樹脂直接接合における接合界面の評価2016

    • Author(s)
      田村勇太,山口英二,木村文信,梶原優介
    • Organizer
      プラスチック成形加工学会成形加工シンポジア’16
    • Place of Presentation
      仙台国際センター(宮城県仙台市)
    • Year and Date
      2016-10-26
    • Related Report
      2016 Research-status Report
  • [Presentation] 射出樹脂の型内温度が金属-樹脂直接接合に及ぼす影響2016

    • Author(s)
      門屋祥太郎,木村文信,梶原優介
    • Organizer
      プラスチック成形加工学会第27回年次大会
    • Place of Presentation
      タワーホール船堀(東京)
    • Year and Date
      2016-06-14
    • Related Report
      2016 Research-status Report
  • [Presentation] ブラスト処理を利用した金属/樹脂直接接合における射出成形条件の影響2016

    • Author(s)
      田村勇太,木村文信,山口英二,名倉尚丈,梶原優介
    • Organizer
      プラスチック成形加工学会第27回年次大会
    • Place of Presentation
      タワーホール船堀(東京)
    • Year and Date
      2016-06-14
    • Related Report
      2016 Research-status Report
  • [Presentation] Interface analysis of injection molded direct joining using surface nano-structures2016

    • Author(s)
      Fuminobu Kimura, Shotaro Kadoya, Yukinaga Arai, Akitsu Shigetou, Yusuke Kajihara
    • Organizer
      euspen's 16th International Conference & Exhibition
    • Place of Presentation
      Nottingham, UK
    • Year and Date
      2016-05-30
    • Related Report
      2015 Research-status Report
    • Int'l Joint Research
  • [Presentation] Metal-polymer direct joining: effect of polymer injection speed on joint strength2016

    • Author(s)
      Shotaro Kadoya, Fuminobu Kimura, Yusuke Kajihara
    • Organizer
      euspen's 16th International Conference & Exhibition
    • Place of Presentation
      Nottingham, UK
    • Year and Date
      2016-05-30
    • Related Report
      2015 Research-status Report
    • Int'l Joint Research
  • [Presentation] 表面ナノ構造を利用した金属・樹脂直接接合の界面分析2016

    • Author(s)
      木村文信,門屋祥太郎,新井志大,重藤暁津,梶原優介
    • Organizer
      2016年度精密工学会春季大会学術講演会
    • Place of Presentation
      東京理科大学,野田
    • Year and Date
      2016-03-15
    • Related Report
      2015 Research-status Report
  • [Presentation] ブラスト処理を利用した金属/樹脂直接接合における処理面性状と接合強度の相関2016

    • Author(s)
      田村勇太,木村文信,梶原優介,山口英二,名倉尚丈
    • Organizer
      2016年度精密工学会春季大会学術講演会
    • Place of Presentation
      東京理科大学,野田
    • Year and Date
      2016-03-15
    • Related Report
      2015 Research-status Report
  • [Presentation] 金属-樹脂直接接合の接合強度に対する金属表面構造と射出速度の影響2015

    • Author(s)
      門屋祥太郎,木村文信,梶原優介
    • Organizer
      プラスチック成形加工学会シンポジア’15
    • Place of Presentation
      福岡大学,福岡
    • Year and Date
      2015-11-02
    • Related Report
      2015 Research-status Report
  • [Presentation] ブラスト表面処理を利用した金属/ 樹脂直接接合の基礎的検証2015

    • Author(s)
      田村勇太,木村文信,梶原優介
    • Organizer
      プラスチック成形加工学会シンポジア’15
    • Place of Presentation
      福岡大学,福岡
    • Year and Date
      2015-11-02
    • Related Report
      2015 Research-status Report
  • [Presentation] Effect of injection speed and cavity pressure on injection molded direct joining2015

    • Author(s)
      Fuminobu Kimura, Shotaro Kadoya, Yusuke Kajihara
    • Organizer
      The 8th International Conference on Leading Edge Manufacturing in 21st Century
    • Place of Presentation
      京都リサーチパーク,京都
    • Year and Date
      2015-10-18
    • Related Report
      2015 Research-status Report
    • Int'l Joint Research
  • [Presentation] Development of a tensile test machine for metal-polymer direct joining2015

    • Author(s)
      Shotaro Kadoya, Fuminobu Kimura, Yusuke Kajihara
    • Organizer
      12th International Symposium on Measurement Technology and Intelligent Instruments
    • Place of Presentation
      Taipei, Taiwan
    • Year and Date
      2015-09-22
    • Related Report
      2015 Research-status Report
    • Int'l Joint Research
  • [Presentation] ブラスト処理金属片のインサート成形による金属・樹脂直接接合2015

    • Author(s)
      木村文信,田村勇太,門屋祥太郎,梶原優介
    • Organizer
      2015年度精密工学会秋季大会学術講演会
    • Place of Presentation
      東北大学,仙台
    • Year and Date
      2015-09-04
    • Related Report
      2015 Research-status Report
  • [Presentation] 金属-樹脂直接接合における金属表面構造と成形条件が接合強度に及ぼす影響2015

    • Author(s)
      門屋祥太郎,木村文信,梶原優介
    • Organizer
      2015年度精密工学会秋季大会学術講演会
    • Place of Presentation
      東北大学,仙台
    • Year and Date
      2015-09-04
    • Related Report
      2015 Research-status Report
  • [Presentation] 金属・樹脂直接接合における成形条件の成形品強度への影響2015

    • Author(s)
      木村文信,門屋祥太郎,梶原優介
    • Organizer
      プラスチック成形加工学会第26回年次大会
    • Place of Presentation
      タワーホール船堀,東京
    • Year and Date
      2015-06-03
    • Related Report
      2015 Research-status Report
  • [Patent(Industrial Property Rights)] 接合体の製造方法2017

    • Inventor(s)
      江波翔,梶原優介,木村文信
    • Industrial Property Rights Holder
      東京大学,生産技術研究奨励会
    • Industrial Property Rights Type
      特許
    • Industrial Property Number
      2017-169506
    • Filing Date
      2017
    • Related Report
      2017 Annual Research Report

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Published: 2015-04-16   Modified: 2019-03-29  

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