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Design and constructing of IT-aided models for Japanese manufacturing systems

Research Project

Project/Area Number 16330071
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field Business administration
Research InstitutionNagoya University

Principal Investigator

TAKAKUWA Soemon  Nagoya University, Graduate of Economics, Professor (50112016)

Project Period (FY) 2004 – 2006
Project Status Completed (Fiscal Year 2006)
Budget Amount *help
¥10,600,000 (Direct Cost: ¥10,600,000)
Fiscal Year 2006: ¥2,400,000 (Direct Cost: ¥2,400,000)
Fiscal Year 2005: ¥2,200,000 (Direct Cost: ¥2,200,000)
Fiscal Year 2004: ¥6,000,000 (Direct Cost: ¥6,000,000)
KeywordsManufacturing system / IT / Kanban system / Cell production / Mizusumashi system / 生産セル
Research Abstract

A typical just-in-time manufacturing system in Japan comprises a cell production system, a series of Mizusumashi, and Kanbans processes. The characteristics of logistics and inventory systems of just-in-time manufacturing are described from the standpoints of management and the information system, including parts suppliers and customers. In addition, IT-aided models for Japanese manufacturing systems are characterized. The Kanban system has been applied globally in the fields of manufacturing and logistics. The Mizusumashi (fixed-course pick-up) system remains one of the popular means for maintaining the industrial philosophy of JIT manufacturing used to produce or retrieve the required amount of necessary items at the correct time. Workers regularly move between assembly lines and parts-storage and bring the required amount of necessary types of parts onto the line. Such workers are called Mizusumashi in the context of popular Japanese production system ; that is, the Toyota production system (TPS), also known as the JIT manufacturing system. The cell production system is one of major means in realizing the philosophy of just-in-time (JIT) manufacturing, as well as the Kanban system and Mizusumashi system. The cell production system is mainly applied to the assembly lines of manufacturers in Japan. Recently, radio frequency identification (RFID) transponders and reader systems have been introduced and widely applied to the manufacturing and logistics fields of industry. In addition, the ways to supply parts to the company from the domestic and international suppliers are introduced to meet just-in-time manufacturing.

Report

(4 results)
  • 2006 Annual Research Report   Final Research Report Summary
  • 2005 Annual Research Report
  • 2004 Annual Research Report
  • Research Products

    (62 results)

All 2007 2006 2005 2004

All Journal Article (48 results) (of which Peer Reviewed: 13 results) Presentation (13 results) Book (1 results)

  • [Journal Article] ビジネスプロセスシミュレーションによる情報システム導入効果の予測と検証2007

    • Author(s)
      譚 飛, 高桑 宗右エ門
    • Journal Title

      日本情報経営学会誌 Vol.28,No.2

      Pages: 44-53

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
    • Peer Reviewed
  • [Journal Article] Logistics and inventory systems of just-in-time manufacturing2007

    • Author(s)
      Takakuwa, S.
    • Journal Title

      DAAAM International Scientific Book 2007

      Pages: 435-442

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
    • Peer Reviewed
  • [Journal Article] Predicting the impact on business performance of enhanced I information system using business process simulation2007

    • Author(s)
      Tan, Y. and Takakuwa, S.
    • Journal Title

      Proceedings of the 2007 Winter Simulation Conference

      Pages: 2203-2211

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
    • Peer Reviewed
  • [Journal Article] Predicting performance of thePredicting performance of the business process by introducing enhanced information systems with business process simulation2007

    • Author(s)
      Tan, Y. Takakuwa. S.
    • Journal Title

      Journal of Information and management 28-1(in Janpanese)

      Pages: 44-53

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Logistics and inventory systems of just-in-time manufacturing2007

    • Author(s)
      Takakuwa. S
    • Journal Title

      DAAAM International Scientific Book 2007

      Pages: 435-442

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Predicting the impact on business performance of enhanced Information system using business process simulation2007

    • Author(s)
      Tan, Y.Takakuwa. S.
    • Journal Title

      Proceedings of the 2007 Winter Simulation Conference

      Pages: 2203-2211

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] 東アジアの地域経済統合と成長・所得分配・貧困削減2007

    • Author(s)
      江崎光男
    • Journal Title

      国際開発研究フォーラム 33

      Pages: 1-23

    • Related Report
      2006 Annual Research Report
  • [Journal Article] Pro-Poor Growth アプローチ-課題と有効性-2007

    • Author(s)
      長田 博
    • Journal Title

      国際開発研究フォーラム 33

      Pages: 25-41

    • Related Report
      2006 Annual Research Report
  • [Journal Article] ベトナムにおける私的トランスファーの考察2007

    • Author(s)
      新海尚子
    • Journal Title

      国際開発研究フォーラム 33

      Pages: 43-58

    • Related Report
      2006 Annual Research Report
  • [Journal Article] Regional Economic Integration and the Impacts on Growth, Poverty and Income Distribution : The Case of Vietnam2007

    • Author(s)
      Nguyen Tien Dung, Mitsuo Ezaki
    • Journal Title

      Forum of lnternational Development Studies(国際開発研究フォーラム) 33

      Pages: 159-187

    • Related Report
      2006 Annual Research Report
  • [Journal Article] A World Link CGE Model Applied to the Economic Reform in the Slovak Republic and EU Enlargement2007

    • Author(s)
      Karol Koronczi, Mitsuo Ezaki
    • Journal Title

      Forum of International Development Studies(国際開発研究フォーラム) 33

      Pages: 189-207

    • Related Report
      2006 Annual Research Report
  • [Journal Article] セル生産・水すまし・かんばん方式援用生産システムにおける部品在庫管理のシミュレーション最適化2006

    • Author(s)
      高桑 宗右エ門, 三輪 冠奈
    • Journal Title

      オペレーションズ・リサーチ Vol.51,No.7

      Pages: 445-453

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
    • Peer Reviewed
  • [Journal Article] Optimization of a number of containers for assembly lines: the fixed-course pick-up systems2006

    • Author(s)
      Nomura, J. and Takakuwa.S.
    • Journal Title

      International Journal of Simulation Modelling Vol.5,No.4

      Pages: 155-166

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
    • Peer Reviewed
  • [Journal Article] Module-based modeling of production-distribution systemconsidering shipment consolidation2006

    • Author(s)
      Wang, K and Takakuwa, S.
    • Journal Title

      Proceedings of the 2006 Winter Simulation Conference

      Pages: 1477-1484

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
    • Peer Reviewed
  • [Journal Article] Fullctional analysis and advantages of the cell productionsystem2006

    • Author(s)
      Takakuwa, S., Ichikawa, S. and Miwa, K.
    • Journal Title

      DAAAM International Scientific Book 2006

      Pages: 583-592

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
    • Peer Reviewed
  • [Journal Article] Simulation Optimization of manufacturing System adopting cell production, Mizusumashi, and kanban systems2006

    • Author(s)
      Takakuwa. S. Miwa, K.
    • Journal Title

      Operations Research(Japan) 51-7(in Japanese)

      Pages: 445-453

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Optimization of a number of Containers for assembly lines : the fixed-course pick-up systems2006

    • Author(s)
      Nomura, J. Takakuwa. S.
    • Journal Title

      International Journal of Simulation Modelling 5-4

      Pages: 155-166

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Module-based modeling of production-distribution system considering shipment consolidation2006

    • Author(s)
      Wang, K. Takakuwa. S.
    • Journal Title

      Proceedings of the 2006 Winter Simulation Conference

      Pages: 1477-1484

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Functional analysis and advantages of the cell production system2006

    • Author(s)
      Takakuwa, S., Ichikawa, S. Miwa, K.
    • Journal Title

      DAAAM International Scientific Book 2006

      Pages: 583-592

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] 中国地域経済発展と労働力移動(中国語)2006

    • Author(s)
      王飛, 郭頌宏, 江崎光男
    • Journal Title

      季刊 経済学(北京大学中国経済研究中心、北京大学出版社) 第5巻・第4期

      Pages: 1067-1090

    • Related Report
      2006 Annual Research Report
  • [Journal Article] Simulation analysis of inventory control at a distribution lcenter considering transportation and delivery2005

    • Author(s)
      Miwa, K. and Takakuwa, S.
    • Journal Title

      DAAAAM International Scientific Book 2005

      Pages: 429-440

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
    • Peer Reviewed
  • [Journal Article] 流通センターにおける在庫管理を考慮した輸送システムのシミゴレーション分析2005

    • Author(s)
      三輪 冠奈, 高桑 宗右エ門
    • Journal Title

      日本ロジスティクスシステム学会誌 Vol.6,No.1

      Pages: 19-28

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
    • Peer Reviewed
  • [Journal Article] Flexible module-based modeling and analysis for large-scaletransportation-inventory Systems2005

    • Author(s)
      Miwa, K.and Takakuwa, S.
    • Journal Title

      Proceedings of the 2005 Winter

      Pages: 1749-1758

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
    • Peer Reviewed
  • [Journal Article] Simulation analysis of inbound call center of a city-gascompany2005

    • Author(s)
      Takakuwa, S. and Okada, T.
    • Journal Title

      Proceedings of the 2005 Winter Simulation Conference

      Pages: 2026-2033

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
    • Peer Reviewed
  • [Journal Article] Simulation analysis of inventory control at a distribution center considering transportation and delivery2005

    • Author(s)
      Miwa, K. Takakuwa, S.
    • Journal Title

      DAAAM International Scientific Book 2005

      Pages: 429-440

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Simulation analysis of Transportation system at a distribution center2005

    • Author(s)
      Miwa, K. Takakuwa, S.
    • Journal Title

      Journal of Japan Logistics Systems 6-1(in Janpanese)

      Pages: 19-28

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Flexible module-based modeling and analysis for large-scale transportation-inventory systems2005

    • Author(s)
      Miwa, K. Takakuwa, S.
    • Journal Title

      Proceedings of the 2005 Winter Simulation Conference

      Pages: 1749-1758

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Simulation analysis of inbound call center of a city-gas company2005

    • Author(s)
      Takakuwa, S. Okada, T.
    • Journal Title

      Proceedings of the 2005 Winter Simulation Conference

      Pages: 2026-2033

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Functional analysis of cell production system as just-in-time manufacturing2005

    • Author(s)
      Takakuwa, S., Ichikawa, H., Miwa, K.
    • Journal Title

      Annals of DAAAM for 2005 & Proceedings

      Pages: 363-364

    • Related Report
      2005 Annual Research Report
  • [Journal Article] Simulation analysis of inventory control at a distribution center considering transportation and delivery2005

    • Author(s)
      Miwa, K., Takakuwa, S.
    • Journal Title

      DAAAM International Scientific Book 2005

      Pages: 429-440

    • Related Report
      2005 Annual Research Report
  • [Journal Article] 流通センターにおける在庫管理を考慮した輸送システムのシミュレーション分析2005

    • Author(s)
      三輪冠奈, 高桑宗右ヱ門
    • Journal Title

      日本ロジスティクスシステム学会誌 6・1

      Pages: 19-28

    • Related Report
      2005 Annual Research Report
  • [Journal Article] Flexible module-based modeling and analysis for large-scale transportation-inventory systems2005

    • Author(s)
      Miwa, K., Takakuwa, S.
    • Journal Title

      Proceedings of 2005 Winter Simulation Conference

      Pages: 1749-1758

    • Related Report
      2005 Annual Research Report
  • [Journal Article] 在庫管理方式のシミュレーション・アニメーション・モデル,第1回定量発注方式(発注点方式)2004

    • Author(s)
      高桑 宗右エ門, 三輪 冠奈
    • Journal Title

      オペレーションズ・リサーチ Vol.49,No.5

      Pages: 308-315

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] 在庫管理方式のシミュレーション・アニメーション・モデル,第2回定量発注方式(発注点方式)2004

    • Author(s)
      高桑 宗右エ門, 三輪 冠奈
    • Journal Title

      オペレーションズ・リサーチ Vol.49,No.6

      Pages: 372-379

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] 在庫管理方式のシミュレーション・アニメーション・モデル,第3回2ビン注方式2004

    • Author(s)
      高桑 宗右エ門, 三輪 冠奈
    • Journal Title

      オペレーションズ・リサーチ Vol.49,No.7

      Pages: 447-453

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] 在庫管理方式のシミュレーション・アニメーション・モデル,第4回在庫バンク方式2004

    • Author(s)
      高桑 宗右エ門, 三輪 冠奈
    • Journal Title

      オペレーションズ・リサーチ Vol.49,No.8

      Pages: 510-517

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Semi-automatic procedure of production planning and simulation for detergent/bleach production2004

    • Author(s)
      Takakuwa, S. and Nomura, J.
    • Journal Title

      DAAAM International Scientific Book 2004

      Pages: 575-586

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
    • Peer Reviewed
  • [Journal Article] Module-based modeling of flow-type multistage manufacturing systems adopting dual-card kanban system2004

    • Author(s)
      Nomura, J. and Takakuwa, S.
    • Journal Title

      Proceedings of the 2004 Winter Simulation Conference

      Pages: 1065-1072

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
    • Peer Reviewed
  • [Journal Article] Simulation-animation model of inventory control systems(Part 1)2004

    • Author(s)
      Takakuwa. S. Miwa, K.
    • Journal Title

      Operations Research(Japan) 49-5(in Japanese)

      Pages: 308-315

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Simulation-animation model of inventory control systems(Part 2)2004

    • Author(s)
      Takakuwa. 5. Miwa, K.
    • Journal Title

      Operations Research(Japan) 49-6(in Japanese)

      Pages: 372-279

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Simulation-animation model of inventory control systems(Part 3)2004

    • Author(s)
      Takakuwa. S. Miwa, K.
    • Journal Title

      Operations Research(Japan) 49-7(in Japanese)

      Pages: 447-453

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Simulation-animation model of inventory control systems(Part 4)2004

    • Author(s)
      Takakuwa. S. Miwa, K.
    • Journal Title

      Operations Research(Japan) 49-8(in Japanese)

      Pages: 510-517

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Semi-automatic procedure of production planning and simulation for detergent/bleach production2004

    • Author(s)
      Takakuwa, S. Nomura, J.
    • Journal Title

      DAAAM International Scientific Book 2004

      Pages: 575-586

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Module-based modeling of flow-type multistage manufacturing systems adopting dual-card kanban system2004

    • Author(s)
      Nomura, J. Takakuwa, S.
    • Journal Title

      Proceedings of the 2004 Winter Simulation Conference

      Pages: 1065-1072

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] 在庫管理方式のシミュレーションアニメーション・モデル2004

    • Author(s)
      高桑宗右ヱ門, 三輪冠奈
    • Journal Title

      オペレーションズ・リサーチ 2004年5月号

      Pages: 308-315

    • Related Report
      2004 Annual Research Report
  • [Journal Article] Semi-automatic Procedure of production planning and simulation for detergent/bleach production2004

    • Author(s)
      Takakuwa, S., Nomura, J.
    • Journal Title

      DAAAM International Scientific Book 2004

      Pages: 575-586

    • Related Report
      2004 Annual Research Report
  • [Journal Article] Simulation analysis of inventory control at a distribution center considering transportation and deliverv2004

    • Author(s)
      Takakuwa, S., Miwa, K.
    • Journal Title

      Annals of DAAAM for 2004 & Proceedings

      Pages: 455-456

    • Related Report
      2004 Annual Research Report
  • [Journal Article] Module-based modeling of flow-type multistage manufacturing Systems adopting dual-card kanban system2004

    • Author(s)
      Takakuwa, S., Nomura, J.
    • Journal Title

      Proceedings of 2004 Winter Simulation Conference

      Pages: 1065-1072

    • Related Report
      2004 Annual Research Report
  • [Presentation] Predicting the impact on business performance of enhanced I information system using business process simulation2007

    • Author(s)
      Tan, Y. and Takakuwa, S.
    • Organizer
      2007 Winter Simulation Conference
    • Place of Presentation
      Washington D.C. (U.S.A.)
    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Presentation] Predicting the impact on business performance of enhanced Information system using business process simulation2007

    • Author(s)
      Tan, Y., Takakuwa, S
    • Organizer
      2007 Winter Simulation Conference
    • Place of Presentation
      Washington D.C.
    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Presentation] Logistics and inventory systems. of just-in-time manufacturing2006

    • Author(s)
      Takakuwa. S.
    • Organizer
      The 17th International DAAAM Symposium
    • Place of Presentation
      Vienna(Austria)
    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Presentation] Module-based modeling of production- distribution system considering shipment consolidation2006

    • Author(s)
      Wang, K. and Takakuwa, S.
    • Organizer
      2006 Winter Simulation Conference
    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Presentation] Logistics and inventory systems of just-in-time manufacturing2006

    • Author(s)
      Takakuwa, S
    • Organizer
      The 17th International DAAAM Symposium
    • Place of Presentation
      Vienna(Austria)
    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Presentation] Module-based modeling of production-distribution system considering shipment consolidation2006

    • Author(s)
      Wang, K., Takakuwa, S
    • Organizer
      2006 Winter Simulation Conference
    • Place of Presentation
      California(U.S.A.)
    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Presentation] Functional analysis and advantages of the cell production system2005

    • Author(s)
      Takakuwa, S., Ichikawa, S. and Miwa, K.
    • Organizer
      The 16th International DAAAM Symposium
    • Place of Presentation
      Opatija(Croatia)
    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Presentation] Flexible module-based modeling and analysis for large-scale transportation-inventory systems2005

    • Author(s)
      Miwa, K. and Takakuwa, S.
    • Organizer
      2005 Winter Simulation Conference
    • Place of Presentation
      Florida(U.S.A.)
    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Presentation] Simulation analysis of inbound call center of a city-gas company2005

    • Author(s)
      Takakuwa, S. and Okada, T.
    • Organizer
      2005 Winter Simulation Conference
    • Place of Presentation
      Florida(U.S.A.)
    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Presentation] Functional analysis and advantages of the cell production system2005

    • Author(s)
      Takakuwa, S., Ichikawa, S., Miwa, K
    • Organizer
      The 16th International DAAAM Symposium
    • Place of Presentation
      Onatiia(Croatia)
    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Presentation] Simulation analysis of inventory control at a distribution center considering transportation and delivery2004

    • Author(s)
      Miwa, K. and Takakuwa, S.
    • Organizer
      The 15th International DAAAM Symposium
    • Place of Presentation
      Vienna(Austria)
    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Presentation] Module-based modeling of flow-type multistage manufacturing systems ado tin dual-card kanban system2004

    • Author(s)
      Nomura, J. and Takakuwa, S.
    • Organizer
      2004 Winter Simulation Conference
    • Place of Presentation
      Washington D.C.(U.S.A.)
    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Presentation] Module-based modeling of flow-type multistage manufacturing systems adopting dual-card kanban system2004

    • Author(s)
      Nomura, J., Takakuwa, S
    • Organizer
      2004 Winter Simulation Conference
    • Place of Presentation
      Washington D.C, (U.S.A.)
    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Book] シミュレーション2004

    • Author(s)
      高桑 宗右ヱ門
    • Total Pages
      504
    • Publisher
      コロナ社
    • Related Report
      2004 Annual Research Report

URL: 

Published: 2004-04-01   Modified: 2016-04-21  

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