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Fabrication of Large-Grained Polycrystalline Si Thin Films by Controlling Nucleation Sites on Glass Substrates

Research Project

Project/Area Number 16360070
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field Production engineering/Processing studies
Research InstitutionOsaka University

Principal Investigator

YASUTAKE Kiyoshi  Osaka University, Graduate School of Engineering, Department of Precision Science and Technology, Professor, 大学院工学研究科, 教授 (80166503)

Co-Investigator(Kenkyū-buntansha) WATANABE Heiji  Osaka University, Graduate School of Engineering, Division of Advanced Science and Biotechnology, Professor, 大学院工学研究科, 教授 (90379115)
SHIMURA Takayoshi  Osaka University, Graduate School of Engineering, Division of Advanced Science and Biotechnology, Associate Professor, 大学院工学研究科, 助教授 (90252600)
OHMI Hiromasa  Osaka University, Graduate School of Engineering, Department of Precision Science and Technology, Assistant Professor, 大学院工学研究科, 助手 (00335382)
Project Period (FY) 2004 – 2006
Project Status Completed (Fiscal Year 2006)
Budget Amount *help
¥10,400,000 (Direct Cost: ¥10,400,000)
Fiscal Year 2006: ¥2,100,000 (Direct Cost: ¥2,100,000)
Fiscal Year 2005: ¥2,000,000 (Direct Cost: ¥2,000,000)
Fiscal Year 2004: ¥6,300,000 (Direct Cost: ¥6,300,000)
Keywordspolycrystalline Si / Si thin film / glass substrate / large-grain / crystal nucleus / Ge nano-crystal / solid phase crystallization / nano-imprint
Research Abstract

Large-grained polycrystalline silicon (poly-Si) thin films on glass substrates are of interest for the fabrication of high-performance thin-film transistors (TFT) and cost-effective solar cells. To obtain large-grained poly-Si thin films, it is important to control the formation of nucleation sites for Si crystal growth on a glass surface prior to film deposition. Glass substrates having nucleation sites with tailored properties, such as size and spacing, are particularly desirable for the solid-phase crystallization (SPC) of amorphous silicon (a-Si) thin films. In this work, we have proposed a new process to fabricate crystalline Ge islands with controlled size and density in a tailored range to form nuclei for SPC of a-Si thin films. The process consists of the deposition of a-Ge thin films on glass substrates at room temperature, the subsequent vacuum annealing for SPC of the deposited a-Ge thin films to form self-assembled crystalline Ge islands, and the oxygen etching for controlling the size and density of Ge islands. From the micro beam reflection high-energy electron diffraction observation of the partially crystallized a-Si thin film using Ge nuclei, we have confirmed that Ge islands act as nuclei for Si crystallization. Marked reductions of the crystallization time and temperature are observed in the annealing experiments of a-Si : H thin films deposited on glass substrates with Ge nuclei. Moreover, it is found that the crystal growth rate of a-Si : H deposited by atmospheric pressure plasma CVD is much larger than that of a-Si deposited by E-beam evaporation. For the location control of Ge nuclei on glass substrates, a nano-imprint technique using crystalline Ge tip array has been demonstrated.

Report

(4 results)
  • 2006 Annual Research Report   Final Research Report Summary
  • 2005 Annual Research Report
  • 2004 Annual Research Report
  • Research Products

    (13 results)

All 2007 2006 2004

All Journal Article (11 results) Book (2 results)

  • [Journal Article] Ge Nuclei for Fabrication of Poly-Si Thin Films on Glass Substrates2006

    • Author(s)
      K.Yasutake, H.Watanabe, H.Ohmi, H.Kakiuchi
    • Journal Title

      ECS Transactions 3巻・8号

      Pages: 215-225

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Ge Nuclei for Fabrication of Poly-Si Thin Films on Glass Substrates2006

    • Author(s)
      K.Yasutake, H.Watanabe, H.Ohmi, H.Kakiuchi
    • Journal Title

      ECS Transactions 3 [8]

      Pages: 215-225

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Fabrication of Polycrystalline Silicon Thin Films on Glass Substrates Using Ge Nano-Islands as Nuclei2006

    • Author(s)
      K.Minami, C.Yoshimoto, H.Ohmi, T.Shimura, H.Kakiuchi, H.Watanabe, K.Yasutake
    • Journal Title

      Ext.Abst. of Int.21st Century COE Symp. on Atomistic Fabrication Technology 19-29

      Pages: 65-66

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Ge Nuclei for Fabrication of Poly-Si Thin Films on Glass Substrates (Invited)2006

    • Author(s)
      K.Yasutake, H.Watanabe, H.Ohmi, H.Kakiuchi
    • Journal Title

      Meeting Abst. MA 2006-02 Joint Int. Meeting of 210th Meeting of The Electrochemical Society and XXI Congreso de la Sociedad Mexicana de Electroquimica Cancun, Mexico, (2006) #1575.

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Ge Nuclei for Fabrication of Poly-Si Thin Films on Glass Substrates2006

    • Author(s)
      K.Yasutake, H.Watanabe, H.Ohmi, H.Kakiuchi
    • Journal Title

      ECS Transactions 3・8

      Pages: 215-225

    • Related Report
      2006 Annual Research Report
  • [Journal Article] Size and Density Control of Crystalline Ge Islands on Glass Substrates by Oxygen Etching2004

    • Author(s)
      K.Yasutake, H.Ohmi, H.Kakiuchi, H.Watanabe, K.Yoshii, Y.Mori
    • Journal Title

      Jpn. J. Appl. Phys. (2004) 43巻・12A号

    • NAID

      10015473490

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Formation of Crystalline Ge Islands on Glass Substrates for Growth of Large-Grained Polycrystalline Si Thin Films2004

    • Author(s)
      K.Yasutake, H.Watanabe, H.Ohmi, H.Kakiuchi, S.Koyama, D.Nakajima, K.Minami
    • Journal Title

      Proc. Thin Film Materials & Devices Meeting (2004)

      Pages: 19-24

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Size and Density Control of Crystalline Ge Islands on Glass Substrates by Oxygen Etching2004

    • Author(s)
      K.Yasutake, H.Ohmi, H.Kakiuchi, H.Watanabe, K.Yoshii, Y.Mori
    • Journal Title

      Jpn.J.Appl.Phys. 43 [12A]

    • NAID

      10015473490

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Formation of Crystalline Ge Islands on Glass Substrates for Growth of Large-Grained Polycrystalline Si Thin Films2004

    • Author(s)
      K.Yasutake, H.Watanabe, H.Ohmi, H.Kakiuchi, S.Koyama, D.Nakajima, K.Minami
    • Journal Title

      Proc. Thin Film Materials & Devices Meeting

      Pages: 19-24

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Size and Density Control of Crystalline Ge Islands on Glass Substrates by Oxygen Etching2004

    • Author(s)
      K.YASUTAKE, H.OHMI, H.KAKIUCHI, H.WATANABE, K.YOSHII, Y.MORI
    • Journal Title

      Japanese Journal of Applied Physics 43・12A

    • NAID

      10015473490

    • Related Report
      2004 Annual Research Report
  • [Journal Article] Formation of Crystalline Ge Islands on Glass Substrates for Growth of Large-Grained Polycrystalline Si Thin Films2004

    • Author(s)
      K.Yasutake, H.Watanabe, H.Ohmi, H.Kakiuchi, S.Koyama, D.Nakajima, K.Minami
    • Journal Title

      Proceedings of Thin Film Materials & Devices Meeting

      Pages: 19-24

    • Related Report
      2004 Annual Research Report
  • [Book] 「システムオンパネルをめざした低温ポリシリコン薄膜トランジスタの開発」第2編 第6章"Ge核を用いたSi薄膜の低温結晶化技術"(監修浦岡行治)2007

    • Author(s)
      安武 潔, 渡部平司, 大参宏昌, 垣内弘章
    • Total Pages
      12
    • Publisher
      シーエムシー出版
    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Book] システムオンパネルをめざした低温ポリシリコン薄膜トランジスタの開発(第2編 第6章 Ge核を用いたSi薄膜の低温結晶化技術)(監修 浦岡行治)2007

    • Author(s)
      安武 潔, 渡部平司, 大参宏昌, 垣内弘章
    • Total Pages
      11
    • Publisher
      シーエムシー出版
    • Related Report
      2006 Annual Research Report

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Published: 2004-04-01   Modified: 2016-04-21  

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