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Design and High Precision Control of an Ultra-high Speed and Large Thrust Next Generation Linear Motion Mechanism

Research Project

Project/Area Number 16360076
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field Design engineering/Machine functional elements/Tribology
Research InstitutionTokyo Institute of Technology

Principal Investigator

SATO Kaiji  Tokyo Institute of Technology, Interdisciplinary Graduate School of Science and Engineering, Department of Mechano-Micro Engineering, Associate Professor, 大学院・総合理工学研究科, 助教授 (00215766)

Project Period (FY) 2004 – 2005
Project Status Completed (Fiscal Year 2005)
Budget Amount *help
¥15,000,000 (Direct Cost: ¥15,000,000)
Fiscal Year 2005: ¥7,200,000 (Direct Cost: ¥7,200,000)
Fiscal Year 2004: ¥7,800,000 (Direct Cost: ¥7,800,000)
Keywordsacceleration / high speed / thrust / linear motor / control / positioning / temperature characteristic / robust / 直動メカニズム / 高加速 / 規範特性
Research Abstract

Linear motion mechanisms are often used for industrial machines. Their acceleration and velocity characteristics directly influence the production efficiency of the machines. The purpose of this research is to design and realize an ultrahigh speed linear motion mechanism that can move at the acceleration higher than 980m/s^2 (100G) and at the velocity higher than 20m/s. For this purpose, the following results have accomplished in this research subject ;
(1) An improved movable table of the linear motion mechanism was designed and made experimentally. The experimental linear motion mechanism could move at the acceleration higher than 991m/s^2 (101G) and at the velocity higher than 12m/s.
(2) The simulated results show that the linear motion system composed of the improved experimental mechanism and a driving unit of which output electric power is higher than that in the conventional system can move at 20m/s.
(3) PTP positioning system for the linear motion mechanism was designed and its positioning performance was evaluated. In the system, a PID compensator including a suitable nonlinear integrator and a phase adjuster are used. Experimental 300mm step responses show that the positioning time and the positioning accuracy were approximate 0.1s and 0.5 micrometers, respectively.
(4) The temperature characteristic of the movable table under longtime step motion was measured experimentally. The experimental rise in the temperature was approximate 2 degrees C.
(5) The practical control method proposed by the head investigator of this research subject was improved for higher positioning performance. The robust performance was evaluated by simulation.

Report

(3 results)
  • 2005 Annual Research Report   Final Research Report Summary
  • 2004 Annual Research Report
  • Research Products

    (25 results)

All 2006 2005 2004 Other

All Journal Article (25 results)

  • [Journal Article] 高速サーボメカニズムの動向2006

    • Author(s)
      佐藤海二
    • Journal Title

      2006年度精密工学会春季大会学術講演会講演論文集

      Pages: 861-862

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Annual Research Report 2005 Final Research Report Summary
  • [Journal Article] Trend of High Speed Servomechanisms2006

    • Author(s)
      Kaiji Sato
    • Journal Title

      Proceedings of Semestrial Conference of JSPE (2006 JSPE Spring Conference)

      Pages: 861-862

    • NAID

      130005027645

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] 100G, 10m/sを越える超高加速・高速リニアモータ機構2005

    • Author(s)
      佐藤海二
    • Journal Title

      日本機械学会誌 Vol.108 No.1044

      Pages: 876-876

    • NAID

      110006219327

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Trend of Control Technology for Precision Positioning2005

    • Author(s)
      Kaiji Sato
    • Journal Title

      Proceedings of the 2nd International Conference on Mechatronics

      Pages: 436-447

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] 大推力リニアモータの加速度・速度性能2005

    • Author(s)
      佐藤海二, 佐藤匡将, 湯浅浩章
    • Journal Title

      日本AEM学会 第17回「電磁力関連のダイナミクス」シンポジウム講演論文集

      Pages: 259-262

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Annual Research Report 2005 Final Research Report Summary
  • [Journal Article] 大推力リニアモータの力学モデルと駆動方法の検討2005

    • Author(s)
      佐藤海二, 佐藤匡将, 湯浅浩章
    • Journal Title

      日本AEM学会 第18回「電磁力関連のダイナミクス」シンポジウム講演論文集

      Pages: 369-372

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] 超高加速・リニアモータの精密位置決め2005

    • Author(s)
      湯浅浩章, 佐藤匡将, 佐藤海二
    • Journal Title

      2005年精密工学会秋季大会学術講演会講演論文集

      Pages: 865-866

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Ultra-high Acceleration and High Speed Linear Motor Mechanism which can Move at over 100G and 10m/s2005

    • Author(s)
      Kaiji Sato
    • Journal Title

      Journal of the Japan Society of Mechanical Engineers Vol.108 No.1044

      Pages: 876-876

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Trend of Precision Positioning Technology2005

    • Author(s)
      Kaiji Sato
    • Journal Title

      Proceedings of the COBEM2005 (CD-ROM)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Annual Research Report 2005 Final Research Report Summary
  • [Journal Article] Acceleration and Velocity Performance of Large Thrust Linear Motor Mechanism2005

    • Author(s)
      Kaiji Sato, Tadamasa Sato, Hiroaki Yuasa
    • Journal Title

      Proceedings of The 17^<th> Symposium on Electromagnetics and Dynamics

      Pages: 259-262

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Dynamic model and Driving method of Large Thrust Linear Motor Mechanism2005

    • Author(s)
      Kaiji Sato, Tadamasa Sato, Hiroaki Yuasa
    • Journal Title

      Proceedings of The 17^<th> Symposium on Electromagnetics and Dynamics

      Pages: 369-372

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Precision Positioning of Ultrahigh Acceleration and High Speed Linear Motor2005

    • Author(s)
      Hiroaki Yuasa, Tadamasa Sato, Kaiji Sato
    • Journal Title

      Proceedings of Semestrial Conference of JSPE (2005 JSPE Autumn Conference)

      Pages: 865-866

    • NAID

      130004657208

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] 超高加速・高速リニアモータの精密位置決め2005

    • Author(s)
      湯浅浩章, 佐藤匡将, 佐藤海二
    • Journal Title

      2005年度精密工学会秋季大会学術講演会講演論文集

      Pages: 865-866

    • NAID

      130004657208

    • Related Report
      2005 Annual Research Report
  • [Journal Article] 大推力リニアモータの力学モデルと駆動方法の検討2005

    • Author(s)
      佐藤海二, 佐藤匡将, 湯浅浩章
    • Journal Title

      日本AEM学会 第17回「電磁力関連のダイナミクス」シンポジウム講演論文集

      Pages: 369-372

    • Related Report
      2005 Annual Research Report
  • [Journal Article] Trend of Control Technology for Precision Positioning2005

    • Author(s)
      Kaiji Sato
    • Journal Title

      Proceedings of the 2^<nd> International Conference on Mechatronics

      Pages: 436-447

    • Related Report
      2005 Annual Research Report
  • [Journal Article] 100G,10m/sを超える超高加速・高速リニアモータ機構2005

    • Author(s)
      佐藤海二
    • Journal Title

      日本機械学会誌 Vol.108No.1044

      Pages: 876-876

    • Related Report
      2005 Annual Research Report
  • [Journal Article] Robust and Practical Control for PTP positioning2004

    • Author(s)
      Kaiji Sato
    • Journal Title

      Proceedings of ICPT2004

      Pages: 394-395

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] 超高加速・高速リニアモータのための可動部設計2004

    • Author(s)
      佐藤匡将, 東林俊輔, 佐藤海二
    • Journal Title

      日本機械学会2004年度年次大会講演論文集 vol.4

      Pages: 173-174

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] 実用的な位置決め制御のためのアンチワインドアップ方法とその効果-NCTF制御の特性改善-2004

    • Author(s)
      佐藤海二
    • Journal Title

      2004年度精密工学会秋季大会学術講演会講演論文集

      Pages: 793-794

    • NAID

      130004655757

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary 2004 Annual Research Report
  • [Journal Article] Robust and Practical Control for PTP Positioning2004

    • Author(s)
      Kaiji Sato
    • Journal Title

      Proceedings of ICPT2004

      Pages: 394-395

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Design of Movable Component for Ultrahigh Acceleration and High Speed Linear Motor2004

    • Author(s)
      Tadamasa Sato, Shunsuke Tohrin, Kaiji sato
    • Journal Title

      Proceedings of Mechanical Engineering Congress, 2004 Japan (MECJ-04) Vol.4

      Pages: 173-174

    • NAID

      110004056020

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Antiwindup method for practical positioning control and its effect-Improvement of NCTF control-2004

    • Author(s)
      Kaiji Sato
    • Journal Title

      Proceedings of Semestrial Conference of JSPE (2004 JSPE Autumn Conference)

      Pages: 793-794

    • NAID

      130004655757

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Robust and Practical Control for PTP Positioning2004

    • Author(s)
      Kaiji Sato
    • Journal Title

      Proc.of ICPT2004

      Pages: 394-395

    • Related Report
      2004 Annual Research Report
  • [Journal Article] 超高加速・高速リニアモータのための可動部設計2004

    • Author(s)
      佐藤匡将, 東林俊輔, 佐藤海二
    • Journal Title

      日本機械学会2004年度年次大会講演論文集 Vol.4-1

      Pages: 173-174

    • Related Report
      2004 Annual Research Report
  • [Journal Article] Trend of Precision Positioning Technology

    • Author(s)
      Kaiji Sato
    • Journal Title

      Proceedings of the COBEM (CD-ROM)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary

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Published: 2004-04-01   Modified: 2016-04-21  

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