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Synthsis of nano-structured ceramics by electromagnetic-assisted processing

Research Project

Project/Area Number 16360364
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field Material processing/treatments
Research InstitutionOsaka University

Principal Investigator

MAKINO Yukio  Osaka University, Joining & welding Research Institute, Associated Professor, 接合科学研究所, 助教授 (20089890)

Co-Investigator(Kenkyū-buntansha) MIYAKE Shoji  Kinki University, Liaison center, Professor, リエゾンセンター, 教授 (40029286)
SANO Saburo  Advanced Industrial Science and Technology, Chubu Center, Senior Research Scientist, 中部センター, 主任研究員 (20357164)
SAITO Hidenori  Kanagawa Academy of Science and Technology, Materials characterization center, Senior Researcher, 主任研究員 (70415975)
Project Period (FY) 2004 – 2006
Project Status Completed (Fiscal Year 2006)
Budget Amount *help
¥15,100,000 (Direct Cost: ¥15,100,000)
Fiscal Year 2006: ¥2,700,000 (Direct Cost: ¥2,700,000)
Fiscal Year 2005: ¥2,800,000 (Direct Cost: ¥2,800,000)
Fiscal Year 2004: ¥9,600,000 (Direct Cost: ¥9,600,000)
Keywordsmillimeter-wave sintering / ytteribia-base aids / aluminum nitride / pulsed high current sintering (SPS) / nano-structured single-phase antase / electromagnetically driving force / preferential orientation / high dense nano-structured alumina / ナノ構造アナターゼ / ナノ構造アルミナ / 優先配向性 / 反応増速 / 極薄酸化物粒界層 / イッテルビアベース酸化物助剤 / パルス通電加熱 / イッテルビア助剤 / ナノ構造粒界層 / 高熱伝導率 / 結晶子径
Research Abstract

Electromagnetically-assisted effects on the materials characters in the consolidation of powder materials were investigated in the millimeter-wave and pulsed high current (or SPS) heating processes and it was tried to develop nano-structured ceramics with the two processes. The following results were obtained ;
1) It was found that ytterbia-base sintering aids are very effective for low temperature rapid sintering of A1N and Si3N4. Especially, A1N with higher thermal conductivity than 200W/(m・K) was successfully synthesized in the conditions of one-order shorter sintering time and 200cC lower temperature than those in conventional method.
2) In the millimeter-wave sintering of A1N arid Si3N4, it was found that the composition of sintering aid should be designed so as to correspond the composition of intergranular phase in the sintered A1N to eutectic one in the system of Al2O3-Yb2O3. Further, successful synthesis of the A1N with about 150W/(nr K) at 1500°C using a aid of CaO-Al2O3-Yb2O3 … More system shows high possibility of producing a cheep A1N.
3) It was succeeded to produce dense nano-structured anatase with grain size less than 300nm by using pulsed high current heating (SFS) process. Further, z-axis directional preferential orientation can be generated by consolidating at a temperature below the temperature of anatase-rutile transition, and the degree of preferential orientation can be controlled by the change of current and pressure.
4) Formation of solid solution between strontium and barium titanates by pulsed high current heating (SPS) method was detected at 200°C lower temperature than that in the conventional method, resulting in verification of the enhanced mass transfer under the pulsed high current filed.
5) Dense nano-structured alumina with the grain size less than 300nm was successfully synthesized by sintering alumina nano-powder of 100nm at the low temperature (1150°C) and a short time (10 min) using pulsed high current heating (SPS) method. In the use of alumina nano-powder of 230nm, dense nano-structured alumina with the grain size less than 500nm could be also synthesized at 1200°C using the same method. Less

Report

(4 results)
  • 2006 Annual Research Report   Final Research Report Summary
  • 2005 Annual Research Report
  • 2004 Annual Research Report
  • Research Products

    (43 results)

All 2007 2006 2005 2004

All Journal Article (43 results)

  • [Journal Article] SPS effect on solid solution formation between barium and strontium titanates2007

    • Author(s)
      Y.Makino, T.Tanaka, S.Yamada
    • Journal Title

      J. Jpn. Soc. Powder Powder Metallurgy(粉体および粉末冶金) Vol.54, No.3

      Pages: 146-151

    • NAID

      130000057943

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Consolidation of utrafine alumina powders with SPS method2007

    • Author(s)
      Y.Makino, M.sakaguchi, J.Terada, K.Akamatau
    • Journal Title

      J. Jpn. Soc. Powder Powder Metallurgy(粉体および粉末冶金) Vol.54, No.4

      Pages: 219-225

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Characteristics of millimeter-wave heating and smart materials synthesis2007

    • Author(s)
      Y.Makino
    • Journal Title

      ISIJ International Vol.47, No.4

      Pages: 539-544

    • NAID

      10027022544

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] SPS effect on solid solution formation between barium and strontium titanates2007

    • Author(s)
      Y.Makino, T.Tanaka, S.Yamada
    • Journal Title

      J.Jpn.Soc.Powder Powder Metallurgy Vo1.54[No.3]

      Pages: 146-151

    • NAID

      130000057943

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Consolidation of ultrafine alumina powders with SPS method2007

    • Author(s)
      Y.Makino, M.Sakaguchi, J.Terada, K.Akamatau
    • Journal Title

      J.Jpn.Soc.Powder Powder Metallurgy Vol.54[No.4]

      Pages: 219-225

    • NAID

      130000057980

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Characteristics of millimeter-wave heating and smart materials synthesis2007

    • Author(s)
      Y.Makino
    • Journal Title

      ISIJ International Vol.47[No.4]

      Pages: 539-544

    • NAID

      10027022544

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] SPS effect on solid solution formation between barium and strontium titanates2007

    • Author(s)
      Y.Makino
    • Journal Title

      J. Jpn. Soc. Powder Powder Metallurgy (粉体および粉末冶金) Vol.54,No.3(in press)

    • NAID

      130000057943

    • Related Report
      2006 Annual Research Report
  • [Journal Article] Consolidation of utrafine alumina powders with SPS method2007

    • Author(s)
      Y.Makino
    • Journal Title

      J. Jpn. Soc. Powder Powder Metallurgy (粉体および粉末冶金) Vol.54,No.4(in press)

    • Related Report
      2006 Annual Research Report
  • [Journal Article] Estimation of Bonding Character of Lanthanides by Interatonic Distance and Pseudopotential Radius2006

    • Author(s)
      Y.Makino
    • Journal Title

      J. Alloys and Compounds 408-412

      Pages: 484-489

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Properties and microstructure of aluminum nitride sintered by millimeter-wave heating2006

    • Author(s)
      T.Yoshioka, Y.Makino, S.Miyake, H.Mori
    • Journal Title

      J. Alloys and Compounds 408-412

      Pages: 563-567

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Low temperature millimeter-wave sintering of aluminum nitride with oxide additive of CaO-A1_2O_3-Yb_2O_3 system2006

    • Author(s)
      T.Yoshioka, Y.Makino, S.Miyake
    • Journal Title

      J. Jpn. Soc. Powder Powder Metallurgy(粉体および粉末冶金) 53・2

      Pages: 143-148

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Crystallographic behaviors of nano-powder anatase consolidated by SPS method2006

    • Author(s)
      Y.Makino
    • Journal Title

      Ceramic Transaction 194

      Pages: 301-312

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Annual Research Report 2006 Final Research Report Summary
  • [Journal Article] Intelligent materials synthesis based on millimeter-wave heating and SPS methods2006

    • Author(s)
      Y.Makino, T.Yoshioka, H.Saito, S.Sano, J.Akedo, S.Miyake
    • Journal Title

      Materials Science Forum Vols.539-543

      Pages: 3219-3224

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Estimation of homogeneity in pulsed high current sintering by crystallographic character of consolidated anatase2006

    • Author(s)
      Y.Makino, T.Nakanishi, H.Saito
    • Journal Title

      J. Jpn. Soc. Powder Powder Metallurgy(粉体および粉末冶金) Vol.53, No. 12

      Pages: 909-914

    • NAID

      10018422061

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Estimation of bonding character of lanthanides by interatonic distance and pseudopotential radius2006

    • Author(s)
      Y.Makino
    • Journal Title

      J.Alloys and Compounds Vols.408-412

      Pages: 484-489

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Properties and microstructure of aluminum nitride sintered by millimeter-wave heating2006

    • Author(s)
      T.Yoshioka, Y.Makino, S.Miyake, H.Mori
    • Journal Title

      J.Alloys and Compounds Vols.408-412

      Pages: 563-567

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Low temperature millimeter-wave sintering of aluminum nitride with oxide additive of CaO-Al2Q3-Yb203 system2006

    • Author(s)
      T.Yoshioka, Y.Makino, S.Miyake
    • Journal Title

      J.Jpn.Soc.Powder Powder Metallurgy 53[2]

      Pages: 143-148

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Crystallographic behaviors of nano-powder anatase consolidated by SPS method2006

    • Author(s)
      Y.Makino
    • Journal Title

      Ceramic Transaction Vol.194

      Pages: 301-312

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Estimation of homogeneity in pulsed high current sintering by crystallographic character of consolidated anatase2006

    • Author(s)
      Y.Makino, T.Nakanishi, H.Saito
    • Journal Title

      J.Jpn.Soc.Powder Powder Metallurgy Vol.53 [No.12]

      Pages: 909-914

    • NAID

      10018422061

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Intelligent materials synthesis based on millimeter-wave heating and SPS methods2006

    • Author(s)
      Y.Makino
    • Journal Title

      Materials Science Forum Vols.539-543

      Pages: 3219-3224

    • Related Report
      2006 Annual Research Report
  • [Journal Article] Estimation of homogeneity in pulsed high current sintering by crystallographic character of consolidated anatase2006

    • Author(s)
      Y.Makino
    • Journal Title

      J. Jpn. Soc. Powder Powder Metallurgy (粉体および粉末冶金) Vol.53,No.12

      Pages: 909-914

    • NAID

      10018422061

    • Related Report
      2006 Annual Research Report
  • [Journal Article] Estimation of Bonding Character of Lanthanides by Interatomic Distance and Pseudopotential Radius2006

    • Author(s)
      Y.Makino
    • Journal Title

      J.Alloys and Compounds 408-412

      Pages: 484-484

    • Related Report
      2005 Annual Research Report
  • [Journal Article] Properties and Microstructure of aluminum nitride sintered by millimeter-wave heating2006

    • Author(s)
      T.Yoshioka, Y.Makino, S.Miyake, H.Mori
    • Journal Title

      J.Alloys and Compounds 408-412

      Pages: 563-563

    • Related Report
      2005 Annual Research Report
  • [Journal Article] Low temperature millimeter-wave sintering of aluminum nitride with oxide additive of CaO-Al_2O_3-Yb_2O_3 system2006

    • Author(s)
      T.Yoshioka, Y.Makino, S.Miyake
    • Journal Title

      J.Jpn.Soc.Powder Powder Metallurgy (粉体および粉末冶金) 53

      Pages: 143-143

    • NAID

      130000055765

    • Related Report
      2005 Annual Research Report
  • [Journal Article] Densification Behavior and Crystallite Growth in Alumina-YSZ Composites Sintered by Millimeter-wave Heating2005

    • Author(s)
      Y.Makino, S.Miyake, S.Sano, B.Kyoh
    • Journal Title

      J. Jpn. Soc. Powder Powder Metallurgy(粉体および粉末冶金) 52・4

      Pages: 243-246

    • NAID

      130000055951

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Crystallographic behaviors of nano-powder anatase consolidated by SPS method2005

    • Author(s)
      Y.Makino
    • Journal Title

      6th Pacific Rim Conf. on Ceramic and Glass Technology

      Pages: 70-70

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Dense nano-structured and preferentially-oriented anatase synthesized by pulsed high current heating2005

    • Author(s)
      Y.Makino, T.Mori, H.Eguchi, T.Yoshioka, H.Saito, B.Kyoh, S.Miyake
    • Journal Title

      J. Jpn. Soc. Powder Powder Metallurgy(粉体および粉末冶金) 52・11

      Pages: 805-811

    • NAID

      130000056247

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Densification behavior and crystallite growth in alumina-YSZ composites sintered by millimeter-wave heating2005

    • Author(s)
      Y.Makino, S.Miyake, S.Sano, B.Kyoh
    • Journal Title

      J.Jpn.Soc.Powder Powder Metallurgy Vol.52[4]

      Pages: 243-246

    • NAID

      130000055951

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Crystallographic behaviors of nano-powder anatase consolidated by SPS method2005

    • Author(s)
      Y.Makino
    • Journal Title

      6th Pacific Rim Conf. on Ceramic and Glass Technology, Sept, Maui, Hawaii, USA

      Pages: 70-70

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Dense nano-structured and preferentially-oriented anatase synthesized by pulsed high current heating2005

    • Author(s)
      Y.Makino, T.Mori, H.Eguchi, T.Yoshioka, H.Saito, B.Kyoh, S.Miyake
    • Journal Title

      J.Jpn.Soc.Powder Powder Metallurgy Vol.52[11]

      Pages: 805-811

    • NAID

      130000056247

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Densification behavior and Crystallite Growth in Alumina-YSZ Composites Sintered by Millimeter-wave Heating2005

    • Author(s)
      Y.Makino, S.Miyake, S.Sano, B.Kyoh
    • Journal Title

      J.Jpn.Soc.Powder Powder Metallurgy (粉体および粉末冶金) 52・4

      Pages: 243-243

    • NAID

      130000055951

    • Related Report
      2005 Annual Research Report
  • [Journal Article] Crystallographic behaviors of nano-powder anatase consolidated by SPS method2005

    • Author(s)
      Y.Makino
    • Journal Title

      6th Pacific Rim Conf.on Ceramic and Glass technology (J.Amer, Ceram.Soc.) (in press)

      Pages: 70-70

    • Related Report
      2005 Annual Research Report
  • [Journal Article] Dense nano-structured and preferentially-oriented anatase synthesized by pulsed high current heating2005

    • Author(s)
      Y.Makino, T.Mori, H.Eguchi, T.Yoshioka, H.Saito, B.Kyoh, S.Miyake
    • Journal Title

      J.Jpn.Soc.Powder Powder Metallurgy (粉体および粉末冶金) 52

      Pages: 805-805

    • NAID

      130000056247

    • Related Report
      2005 Annual Research Report
  • [Journal Article] Densification Behavior and Crystallite Growth in Alumina-YSZ Composites Sintered by Millimeter-wave Heating2005

    • Author(s)
      Y.Makino, S.Miyake, S.Sano, B.Kyoh
    • Journal Title

      粉体および粉末冶金(J.Jpn.Soc.Powder Powder Metallurgy) (印刷中)

    • NAID

      130000055951

    • Related Report
      2004 Annual Research Report
  • [Journal Article] Low Temperature Densification of Nitrides Induced by Millimeter-wave Radiation2004

    • Author(s)
      Y.Makino, T.Yoshioka, T.Ueno, S.Miyake
    • Journal Title

      Proceedings of International Symposium on Microwave Science andIts Application to Related Fields

      Pages: 161-164

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Estimation of Bonding Character of Lanthanides by Interatonic Distance and Pseudopotential Radius2004

    • Author(s)
      Y.Makino
    • Journal Title

      Rare Earths'04 in Nara

      Pages: 121-121

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Microstructure of Aluminum Nitrides Sintered by Millimeter-wave Heating2004

    • Author(s)
      T.Yoshioka, Y.Makino, S.Miyake, H.Mori
    • Journal Title

      Rare Earths'04 in Nara

      Pages: 149-149

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Low temperature densification of nitrides induced by millimeter-wave radiation2004

    • Author(s)
      Y.Makino, T.Yoshioka, T.Ueno, S.Miyake
    • Journal Title

      Proceedings of International Symposium on Microwave Science and Its Application to Related Fields

      Pages: 161-164

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Estimation of bonding character of lanthanides by interatonic distance and pseudopotential radius2004

    • Author(s)
      Y.Makino
    • Journal Title

      Rare Earths'04 in Nara, Nov. Nara, Japan

      Pages: 121-121

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Microstructure of aluminum nitrides sintered by millimeter- wave heating2004

    • Author(s)
      T.Yoshioka, Y.Makino, S.Miyake, H.Mori
    • Journal Title

      Rare Earths'04 in Nara, Nov. Nara, Japan

      Pages: 149-149

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Low Temperature Densification of Nitrides Induced by Millimeter-wave Radiation2004

    • Author(s)
      Y.Makino, T.Yoshioka, T.Ueno, S.Miyake
    • Journal Title

      Proceedings of International Symposium on Microwave Science and Its Application to Related Fields

      Pages: 161-164

    • Related Report
      2004 Annual Research Report
  • [Journal Article] Estimation of Bonding Character of Lanthanides by Interatonic Distance and Pseudopotential Radius2004

    • Author(s)
      Y.Makino
    • Journal Title

      Rare Earths '04 in Nara (J.Alloys and Compounds) (in press)

      Pages: 121-121

    • Related Report
      2004 Annual Research Report
  • [Journal Article] Microstructure of Aluminum Nitrides Sintered by Millimeter-wave Heating2004

    • Author(s)
      T.Yoshioka, Y.Makino, S.Miyake, H.Mori
    • Journal Title

      Rare Earths '04 in Nara (J.Alloys and Compounds) (in press)

      Pages: 149-149

    • Related Report
      2004 Annual Research Report

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Published: 2004-04-01   Modified: 2016-04-21  

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