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MECHANISM OF THE FILM FORMATION BY THE INKJET PRINTING METHOD

Research Project

Project/Area Number 16360387
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field Properties in chemical engineering process/Transfer operation/Unit operation
Research InstitutionKYUSHU UNIVERCITY

Principal Investigator

FUKAI Jun  Kyushu University, Faculty of Engineering, Professor, 工学研究院, 教授 (20189905)

Co-Investigator(Kenkyū-buntansha) TAKAHARA Atushi  Kyushu University, Institute for Materials Chemistry and Engineering, Professor, 先導物質化学研究所, 教授 (20163305)
YAMAMOTO Tsuyoshi  Kyushu University, Faculty of Engineering, Associate Professor, 工学研究院, 助教授 (20321979)
KANEDA Masayuki  Kyushu University, Faculty of Engineering, Research Associate, 工学研究院, 助手 (50346855)
NAKASO Koichi  Kyushu University, Faculty of Engineering, Research Associate, 工学研究院, 助手 (40363379)
森田 正道  ダイキン工業(株), 化学事業部, 主任研究員
Project Period (FY) 2004 – 2006
Project Status Completed (Fiscal Year 2006)
Budget Amount *help
¥15,100,000 (Direct Cost: ¥15,100,000)
Fiscal Year 2006: ¥2,600,000 (Direct Cost: ¥2,600,000)
Fiscal Year 2005: ¥4,700,000 (Direct Cost: ¥4,700,000)
Fiscal Year 2004: ¥7,800,000 (Direct Cost: ¥7,800,000)
KeywordsInkjet Printing Method / Polymer Solution Droplet / Film Formation / Surface Wettability / Natural Convection / Flow Visualization / Site Selectivity / 粘度 / 表面張力 / 蒸発速度 / インクジェット法 / 薄膜 / 高分子溶液 / 蒸発 / 乾燥 / 自己組織化 / 液滴
Research Abstract

For the inkjet printings of the polymer solution droplet (d= 30-100 μm), the effects of the physical properties of the solvent, the initial solute concentration and the surface wettability are studied. The evaporation process of the droplet is observed and the resulted film shape is measured.
1. Deposited on the lyophobic surface, ring-like films form at the high initial solute concentration and the high evaporation rate. This is due to the internal flow after the pinning of the contact line. The internal flow depends on the viscosity which decreases at the fast pinning.
2. On the lyophilic surface, dot-like films form at the high initial solute concentration. The binary solvent with the different boiling points is the breakthrough to control the film shape for the inkjet printings.
3. The binary-solvent inkjet printings increase the droplet viscosity at the pinning, which is the primary factor that the binary solvent affects the film shape.
4. The circulating source flow at the cross section of the droplet is observed by the flow visualization. This flow cannot be understood by the Marangoni convection due to the temperature difference on the surface.
5. The numerical simulation clarified that visualized flow is due to the natural convection by the density difference between the surface and the bulk of the droplet. This density difference is due to the solute concentration.
6. The strong convection is observed for the high initial solute concentration. This conflicts the high viscosity at the high solute concentration. This unexpected phenomenon is also understood by the natural convection due to the solute concentration.
7. The droplet ejected on the lyophobic/lyophilic patterned surface deposits on the lyophilic part. To delay the pinning time on the lyophilic part is found to be important to deposit on the lyophilic part.

Report

(4 results)
  • 2006 Annual Research Report   Final Research Report Summary
  • 2005 Annual Research Report
  • 2004 Annual Research Report
  • Research Products

    (34 results)

All 2007 2006 2005 2004 Other

All Journal Article (32 results) Book (2 results)

  • [Journal Article] Drying Process of Micro-Scale Polymer Solution Droplets Deposited on Lyophobic Surfaces2007

    • Author(s)
      J.Fukai et al.
    • Journal Title

      Experimental Heat Transfer 20・2

      Pages: 137-146

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Annual Research Report 2006 Final Research Report Summary
  • [Journal Article] Film Formation From Polymer Solution Using Inkjet Printing Method2007

    • Author(s)
      M.Kaneda et al.
    • Journal Title

      AIChE Journal 53・5

      Pages: 1100-1108

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Convection in a Polymer Solution Droplet Evaporating on a Substrate2007

    • Author(s)
      M.Kaneda et al.
    • Journal Title

      Proceedings of The 6th Pacific Symposium on Flow Visualization and Image Processing (in press)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] 「研究成果報告書概要(和文)」より2007

    • Author(s)
      M.Kaneda et al.
    • Journal Title

      Proceedings of ASME-JSME Thermal Engineering Summer Heat Transfer Conference (in press)

    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Drying Process of Micro-Scale Polymer Solution Droplets Deposited on Lyophobic Surfaces2007

    • Author(s)
      J.Fukai et al.
    • Journal Title

      Experimental Heat Transfer 20, 2

      Pages: 137-146

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Film Formation From Polymer Solution Using Inkjet Printing Method2007

    • Author(s)
      M.Kaneda et al.
    • Journal Title

      AIChE Journal 53

      Pages: 1100-1108

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Annual Research Report 2006 Final Research Report Summary
  • [Journal Article] インクジェット法によるフルオロアルキルシラン単分子膜パターン基板への位置選択的な高分子膜の形成2006

    • Author(s)
      森田正道
    • Journal Title

      表面化学 27・2

      Pages: 108-115

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Effects of Droplet Size and Solute Concentration on Drying Process of Polymer Solution Droplets Deposited on Homogeneous Surfaces2006

    • Author(s)
      J.Fukai et al.
    • Journal Title

      International Journal of Heat and Mass Transfer 49

      Pages: 3561-3567

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Site-selective Formation of Polymer Ultrathin Films using the Ink-jet Method onto Patterned Fluoroalkylsilane Monolayer Substrate2006

    • Author(s)
      M.Morita et al.
    • Journal Title

      Journal of the Surface Science Society of Japan Vol.27, No.2

      Pages: 108-115

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Convection Induced by Thermal INstability in a Droplet on Substrates2006

    • Author(s)
      M.Kaneda et al.
    • Journal Title

      Proc. International Workshop on Process Intensification in Fluid and Particle Engineering

      Pages: 102-102

    • Related Report
      2006 Annual Research Report
  • [Journal Article] Effects of Droplet Size and Solute Concentration on Drying Process of Polymer Solution Droplets Deposited on Homogeneous Surfaces2006

    • Author(s)
      J.Fukai et al.
    • Journal Title

      Intemational Journal of Heat and Mass Transfer 49

      Pages: 3561-3567

    • Related Report
      2006 Annual Research Report
  • [Journal Article] インクジェット法によるフルオロアルキルシラン単分子膜パターン基板への位置選択的な高分子膜の形成2006

    • Author(s)
      森田正道ら
    • Journal Title

      表面科学 Vol.27,No.2

      Pages: 108-115

    • Related Report
      2005 Annual Research Report
  • [Journal Article] Effects of Droplet Size and Solute Concentration on Drying Process of Polymer Solution Droplets Deposited on Homogeneous Surfaces2006

    • Author(s)
      J.Fukai et al.
    • Journal Title

      International Journal of Heat and Mass Transfer 掲載決定

    • Related Report
      2005 Annual Research Report
  • [Journal Article] Criterion Between Permanent Coalescence and Separation for Head-on Binary Droplet Collision2005

    • Author(s)
      Y.Morozumi et al.
    • Journal Title

      Atomization and Sprays 15・1

      Pages: 61-80

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Site-Selective Coating of Polymer Thin Film Prepared by the Ink-Jet Method on the Patterned Fluoroalkylsilane Monolayer Substrate2005

    • Author(s)
      M.Morita et al.
    • Journal Title

      Chemistry Letters 34・7

      Pages: 916-917

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Site Specific Fabrication of Polystyrene Ultrathin Films onto the Patterned Organosilane Monolayer Surfaces by the Ink-jet Method2005

    • Author(s)
      M.Morita et al.
    • Journal Title

      Transactions of the Materials Research Society of Japan Vol.30, No.3

      Pages: 631-634

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Drying Process of Microscale Polymer Solution Droplets Deposited on Substrates2005

    • Author(s)
      Jun Fukai
    • Journal Title

      Proceedings of 4th International Conference on Heat Transfer, Fluid Mechanics and Thermodynamics

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Criterion Between Permanent Coalescence and Separation for Head-on Binary Droplet Collision2005

    • Author(s)
      Y.Morozumi et al.
    • Journal Title

      Atomization and Sprays Vol.15, No.1

      Pages: 61-80

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Site-Selective Coating of Polymer Thin Film Prepared by the Ink-Jet Method on the Patterned Fluoroalkylsilane Monolayer Substrate2005

    • Author(s)
      M.Morita et al.
    • Journal Title

      Chemistry Letters Vol.34, No.7

      Pages: 916-917

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Site Specific Fabrication of Polystyrene Ultrathin Films onto the Patterned Organosilane Monolayer Surfaces by the Ink-jet Method2005

    • Author(s)
      M.Morita et al.
    • Journal Title

      Transactions of the Materials Research Society of Japan Vol.30,No3

      Pages: 631-634

    • Related Report
      2005 Annual Research Report
  • [Journal Article] Drying Process of Microscale Polymer Solution Droplets Deposited on Substrates2005

    • Author(s)
      J.Fukai et al.
    • Journal Title

      Proc. of 4th International Conference on Heat Transfer, Fluid Mechanics and Thermodynamics

    • Related Report
      2005 Annual Research Report
  • [Journal Article] Visualization of the evaporating droplet-effect of the solute fraction-2005

    • Author(s)
      K.Hyakuta et al.
    • Journal Title

      Proc. of 18th Symposium on Chemical Engineering

      Pages: 83-83

    • Related Report
      2005 Annual Research Report
  • [Journal Article] Drying process of microscale Polymer-Solution droplets deposited on substrates2005

    • Author(s)
      Fukai et al.
    • Journal Title

      Proc.HEFAT 2005 CONFERENCE (予定)

    • Related Report
      2004 Annual Research Report
  • [Journal Article] Solute Deposit during Evaporation of a Sessile Binary Liquid Micro-Droplet on a Substrate2004

    • Author(s)
      Y.Morozumi et al.
    • Journal Title

      Journal of Chemical Engineering of Japan 37・6

      Pages: 778-784

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Microstructure Development in Alloy Splats during Rapid Solidification2004

    • Author(s)
      J.Fukai et al.
    • Journal Title

      Materials Science & Engineering A 383・1

      Pages: 175-183

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Solute Deposit during Evaporation of a Sessile Binary Liquid Micro-Droplet on a Substrate2004

    • Author(s)
      Y.Morozumi et al.
    • Journal Title

      Journal of Chemical Engineering of Japan Vol.37, No.6

      Pages: 778-784

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Microstructure Development in Alloy Splats during Rapid Solidification2004

    • Author(s)
      J.Fukai et al.
    • Journal Title

      Materials Science & Engineering A Vol.383, No.1

      Pages: 175-183

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Microscopic Wetting Behavior of Polymer Solutions on the Patterned Fluoroalkylsilane Monolayer Surfaces2004

    • Author(s)
      Takahara et al.
    • Journal Title

      Proc.227th ACS National Meeting

    • Related Report
      2004 Annual Research Report
  • [Journal Article] Effects of Evaporation on Contact Angles of Polymer Solution Droplets2004

    • Author(s)
      Ishizuka et al.
    • Journal Title

      Proc.the 17^<th> Symposium on Chemical Engineering

      Pages: 144-145

    • Related Report
      2004 Annual Research Report
  • [Journal Article] Drying Process of Microscale Polymer Solution Droplets Deposited on Substrates

    • Author(s)
      J.Fukai et al.
    • Journal Title

      Proceedings of 4th International Conference on Heat Transfer, Fluid Mechanics and Thermodynamics,19-22,September,2005,Cairo, Egypt

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Convection in a Polymer Solution Droplet Evaporating on a Substrate

    • Author(s)
      M.Kaneda et al.
    • Journal Title

      Proceedings of The 6th Pacific Symposium on Flow Visualization and Image Processing, May 16-19,2007,Hawaii, USA

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Effect of the Initial Solute Concentration on the Flow Pattern Inside an Evaporating Polymer Solution Droplet on a Substrate

    • Author(s)
      M.Kaneda et al.
    • Journal Title

      Proceedings of ASME-JSME Thermal Engineering Summer Heat Transfer Conference, July 8-12,2007,Vancouver, Canada

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Book] 超微細パターンイング技術-次世代のナノ・マクロパターニングプロセス2006

    • Author(s)
      深井潤
    • Publisher
      サイエンス&テクノロジー
    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Book] 超微細パターニング技術-次世代のナノ・マイクロパターニングプロセス-2006

    • Author(s)
      高原淳, 深井潤ら
    • Total Pages
      333
    • Publisher
      サイエンス&テクノロジー
    • Related Report
      2005 Annual Research Report

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Published: 2004-04-01   Modified: 2016-04-21  

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