• Search Research Projects
  • Search Researchers
  • How to Use
  1. Back to previous page

Study on IT-based Evolution of JIT production systems

Research Project

Project/Area Number 16510112
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field Social systems engineering/Safety system
Research InstitutionAichi Institute of Technology

Principal Investigator

OHNO Katsuhisa  Aichi Institute of Technology, Faculty of Management and Information Science, Professor, 経営情報科学部, 教授 (50026118)

Co-Investigator(Kenkyū-buntansha) TAMURA Takayoshi  Nagoya Institute of Technology, Graduate School of Engineering, Professor, 工学研究科, 教授 (70093101)
NAKADA Koichi  Nagoya Institute of Technology, Graduate School of Engineering, Professor, 工学研究科, 教授 (50207825)
KOJIMA Mitsutoshi  Nagoya Institute of Technology, Graduate School of Engineering, Research Assistant, 工学研究科, 助手 (20273310)
SUZUKI Tatsuo  Aichi Institute of Technology, Faculty of Management and Information Science, Professor, 経営情報科学部, 教授 (00064949)
ITO Masaru  Aichi Institute of Technology, Faculty of Management and Information Science, Professor, 経営情報科学部, 教授 (80221026)
Project Period (FY) 2004 – 2005
Project Status Completed (Fiscal Year 2005)
Budget Amount *help
¥3,500,000 (Direct Cost: ¥3,500,000)
Fiscal Year 2005: ¥1,600,000 (Direct Cost: ¥1,600,000)
Fiscal Year 2004: ¥1,900,000 (Direct Cost: ¥1,900,000)
KeywordsJust-In-Time production system / IT-based evolution / mixed-model assembly line / Neuro DP algorithm / Optimization algorithm / Cell production system / vehicle routine problem / 最適統合生産 / 指数平滑法 / U字ラインへの多能工最適割当 / 事前需要情報 / アウトソーシングの実態調査 / ニューロダイナミックプログラミング / 最適統合生産計画 / 配送計画問題
Research Abstract

The information cost is reducing rapidly due to the information technology (IT) revolution. In this study, we attempt to evolve JIT production systems by utilizing IT fully. The following five points are the results obtained through this study :
1.An academic book "Just In Time production system" was written by the above investigators and others in Japanese and was published by Nikkan Kougyou Shinbunsya in 2004.
2.An optimal control problem for a failure-prone multi-stage production and distribution system with stochastic demand that minimizes expected total cost per unit time is formulated as an undiscounted Markov decision process. A new neuro DP algorithm called the SBMPIM is developed to solve the problem. Moreover, the expected total costs per unit time of pull production systems such as Base stock, Kanban and CONWIP are numerically compared with the expected total costs per unit time computed by the SBMPIM.
3.Practical and efficient algorithms are developed for solving optimization problems of mixed-model assembly lines with complex constraints.
4.Performance evaluation algorithms of various types of cell production systems, which are adapted to diversification of customer demand and a short product life cycle, are development by organically combining queueing theory with simulation.
5.Practical meta-heuristic algorithms for solving three-dimensional packing problems and vehicle routine problems are developed to attain optimal distribution systems based on the JIT philosophy.

Report

(3 results)
  • 2005 Annual Research Report   Final Research Report Summary
  • 2004 Annual Research Report
  • Research Products

    (38 results)

All 2005 2004

All Journal Article (35 results) Book (3 results)

  • [Journal Article] An optimal control of a failure-prone multi-stage production and distribution system by neuro-dynamic programming2005

    • Author(s)
      K.Ohno
    • Journal Title

      17th Triennial Conference of the International Federation of Operational Research Societies

    • Related Report
      2005 Annual Research Report
  • [Journal Article] An optimal control of a failure-prone multi-stage production and distribution system by neuro-dynamic programming and Its comparison with pull systems2005

    • Author(s)
      K.Ohno, T.Ito, C.Kumagai
    • Journal Title

      Proceedings International Conference on Operations and Supply Chain Management

    • Related Report
      2005 Annual Research Report
  • [Journal Article] An effectiveness of an exponentially smoothed ordering policy2005

    • Author(s)
      T.Tamura, M.Kojima, S.Fujita, C.kumagai
    • Journal Title

      Proceedings International Conference on Operations and Supply Chain Management

    • Related Report
      2005 Annual Research Report
  • [Journal Article] Optimal allocation of heterogeneous workers in a U-shaped production line2005

    • Author(s)
      K.Nakade, K.Nishiwaki
    • Journal Title

      Proceedings of the 18th International Conference on Production Research

      Pages: 61-62

    • Related Report
      2005 Annual Research Report
  • [Journal Article] 事前需要情報を利用した生産システムの解析2005

    • Author(s)
      平岩幹彦, 中出康一
    • Journal Title

      待ち行列シンポジウム[確率モデルとその応用]報文集

      Pages: 137-146

    • Related Report
      2005 Annual Research Report
  • [Journal Article] 工業経営におけるアウトソーシングの影響2005

    • Author(s)
      近藤高司, 鈴木達夫
    • Journal Title

      工業経営研究 19

      Pages: 111-114

    • NAID

      40007214162

    • Related Report
      2005 Annual Research Report
  • [Journal Article] リリーフマンを考慮した混合車両組立ラインの投入順序づけ問題2004

    • Author(s)
      小谷重徳, 伊藤崇博, 大野勝久
    • Journal Title

      日本経営工学会論文誌 54・6

      Pages: 399-409

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary 2004 Annual Research Report
  • [Journal Article] 混合車両組立ラインの投入順序づけ問題2004

    • Author(s)
      小谷重徳, 伊藤崇博, 大野勝久
    • Journal Title

      日本経営工学会論文誌 55・1

      Pages: 23-33

    • NAID

      110004050455

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary 2004 Annual Research Report
  • [Journal Article] 輸送費用と生産制約に関する費用の和を最小化する組立ライン決定問題2004

    • Author(s)
      小谷重徳, 大野勝久, 伊藤崇博
    • Journal Title

      日本オペレーションズ・リサーチ学会和文論文誌 47

      Pages: 40-66

    • NAID

      110001828241

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary 2004 Annual Research Report
  • [Journal Article] U字生産ラインにおける多能工配置問題-分割方式と巡回方式2004

    • Author(s)
      平尾周平, 伊藤崇博, 中出康一, 小島貢利, 大野勝久
    • Journal Title

      システム制御情報学会論文誌 17・6

      Pages: 230-240

    • NAID

      10013169788

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary 2004 Annual Research Report
  • [Journal Article] An Efficient Approach for the Three-Dimensional Container Packing Problem with Practical Constraints2004

    • Author(s)
      Z.Jin, K.Ohno, J.Du
    • Journal Title

      Asia-Pacific Journal of Operational Research 21・3

      Pages: 279-295

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary 2004 Annual Research Report
  • [Journal Article] ニューロ・ダイナミックプログラミングによる生産・物流システムの最適制御とプル方式の比較2004

    • Author(s)
      大野勝久, 伊藤崇博
    • Journal Title

      日本経営工学会論文誌 55・4

      Pages: 179-188

    • NAID

      110004050471

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary 2004 Annual Research Report
  • [Journal Article] Sequencing Problem for a Mixed-Model Assembly Line in the Toyota Production System2004

    • Author(s)
      S.Kotani, T.Ito, K.Ohno
    • Journal Title

      International Journal of Production Research 42・23

      Pages: 4955-4974

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary 2004 Annual Research Report
  • [Journal Article] A Failure-Prone Production and Distribution System by Neuro-Dynamic Programming2004

    • Author(s)
      K.Nakashima, T.Ito, K.Ohno
    • Journal Title

      Proceedings of the 1st International Congress on Logistics and SCM Systems

      Pages: 120-127

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary 2004 Annual Research Report
  • [Journal Article] 作業時間が確率変動する混合品種組立ラインの投入順序づけ問題2004

    • Author(s)
      小谷重徳, 趙暁波, 大野勝久
    • Journal Title

      日本経営工学会論文誌 55・5

      Pages: 241-251

    • NAID

      110004050478

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] 複数デポを考慮した時間枠制約付き集配送計画問題2004

    • Author(s)
      ボニファシウス プラセティア イチティアル, 田村隆善, 大野勝久, 伊藤崇博
    • Journal Title

      日本ロジスティクスシステム学会誌 4・2

      Pages: 39-48

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] An Integrated Production Planning Problem for a Multi-Stage Production System Using Kanban2004

    • Author(s)
      小島貢利, 田村隆善, 白田雅幸, 藤田精一, 大野勝久
    • Journal Title

      Proceedings of the 5th APIEMS

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary 2004 Annual Research Report
  • [Journal Article] A Pseudo Polynomial Time Algorithm to Shorten the Total Line Length for a Mixed-Model Assembly Line with a Bypass2004

    • Author(s)
      小島貢利, 田村隆善
    • Journal Title

      Proceedings of the 5th APIEMS

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] 物流分野におけるアウトソーシングの活用2004

    • Author(s)
      近藤高司, 渡辺大祐, 鈴木達夫
    • Journal Title

      工業経営研究 18

      Pages: 43-48

    • NAID

      40006543216

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary 2004 Annual Research Report
  • [Journal Article] 情報システム分野におけるアウトソーシング2004

    • Author(s)
      近藤高司, 鈴木達夫
    • Journal Title

      日本経営診断学会論集 4

      Pages: 138-147

    • NAID

      130004037524

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary 2004 Annual Research Report
  • [Journal Article] A Sequencing Problem of Minimizing the Total Line Stoppage Time of a Mixed-Model Assembly Line with Auxiliary Workers2004

    • Author(s)
      Shigenori Kotani, Takahiro Ito, Katsuhisa Ohno
    • Journal Title

      Journal of Japan Industrial Management Association 54-6

      Pages: 399-409

    • NAID

      110004050432

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] A Sequencing Problem of Minimizing the Total Work Overload with the Constraints of Keeping a Constant Rate of Usage of Every Part Used by an Assembly Line2004

    • Author(s)
      Shigenori Kotani, Katsuhisa Ohno
    • Journal Title

      Journal of Japan Industrial Management Association 55-1

      Pages: 23-33

    • NAID

      110004050455

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] A Car Production Planning Problem of Minimizing the Total Cost Concerning Transportation and Production Constraints2004

    • Author(s)
      Shigenori Kotani, Katsuhisa Ohno, Takahiro Ito
    • Journal Title

      Transactions of the Operations Research Society of Japan 47

      Pages: 40-66

    • NAID

      110001828241

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] An Allocation Problem of Workers in a U-shaped Line-Separate Allocation vs.Carousel Allocation2004

    • Author(s)
      Shuhei Hirao, Takahiro Ito, Koichi Nakade, Mitsutioshi Kojima, Katsuhisa Ohno
    • Journal Title

      Systems, Control and Information 17-6

      Pages: 230-240

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] An Efficient Approach for the Three-Dimensional Container Packing Problem with Practical Constraints2004

    • Author(s)
      Zhihong Jin, Katsuhisa Ohno, Jiali Du
    • Journal Title

      Asia-Pacific Journal of Operational Research 21-3

      Pages: 279-295

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] An Optimal Control of a Production and Distribution System by Neuro-Dynamic Programming and a Comparison of Pull Systems2004

    • Author(s)
      Katsuhisa Ohno, Takahiro Ito
    • Journal Title

      Journal of Japan Industrial Management Association 55-4

      Pages: 179-188

    • NAID

      110004050471

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Sequencing Problem for a Mixed-Model Assembly Line in the Toyota Production System2004

    • Author(s)
      Shigenori Kotani, Takahiro Ito, Katsuhisa Ohno
    • Journal Title

      International Journal of Production Research 42-23

      Pages: 4955-4974

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] A Failure-Prone Production and Distribution System by Neuro-Dynamic Programming2004

    • Author(s)
      Kenichi Nakashima.Takahiro Ito, Katsuhisa Ohno
    • Journal Title

      Proceedings of the 1st International Congress on Logistics and SCM Systems

      Pages: 120-127

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] A Sequencing Problem for a Mixed-Model Assembly Line with Stochastic Operation Times2004

    • Author(s)
      Shigenori Kotani, Zhao Xiaobo, Katsuhisa Ohno
    • Journal Title

      Journal of Japan Industrial Management Association 55-5

      Pages: 241-251

    • NAID

      110004050478

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] The Vehicle Routing Problem for Multiple Depots with Backhaul and Time Windows2004

    • Author(s)
      Bonivasius Prasetya Ichitiarto, Takayoshi Tamura, Katsuhisa Ohno, Takahiro Ito
    • Journal Title

      Journal of Japan Society of Logistics Systems 4-2

      Pages: 39-48

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] An Integrated Production Planning Problem for a Multi-Stage Production System Using Kanban2004

    • Author(s)
      Mitsutoshi Kojima, Takayoshi Tamura, Masayuki Shirata, Seiichi Fujita, Katsuhisa Ohno
    • Journal Title

      Proceedings of the 5th APIEMS

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] A Pseudo Polynomial Time Algorithm to Shorten the Total Line Length for a Mixed-Model Assembly Line with a Bypass Subline2004

    • Author(s)
      Mitsutoshi Kojima, Takayoshi Tamura
    • Journal Title

      Proceedings of the 5th APIEMS

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] 作業時間が確立変動する混合品種組立ラインの投入順序づけ問題2004

    • Author(s)
      小谷重徳, 趙暁波, 大野勝久
    • Journal Title

      日本経営工学会論文誌 55・5

      Pages: 241-251

    • Related Report
      2004 Annual Research Report
  • [Journal Article] 複数デポを考慮した時間枠制約付き集配送計画問題2004

    • Author(s)
      ボニファシウス プラセティア イチティアルト, 田村隆善, 大野勝久, 伊藤崇博
    • Journal Title

      日本ロジスティクスシステム学会誌 4・2

      Pages: 39-48

    • Related Report
      2004 Annual Research Report
  • [Journal Article] A Pseudo Polynomial Time Algorithm to Shorten the Total Line Length for a Mixed-Model Assembly Line with a Bypass Subline2004

    • Author(s)
      小島貢利, 田村隆善
    • Journal Title

      Proceedings of the 5th APIEMS

    • Related Report
      2004 Annual Research Report
  • [Book] Excelによる経営科学2005

    • Author(s)
      大野勝久, 玉置光司, 石垣智徳, 伊藤崇博
    • Total Pages
      201
    • Publisher
      コロナ社
    • Related Report
      2005 Annual Research Report
  • [Book] ジャストインタイム生産システム2004

    • Author(s)
      ジャストインタイム生産システム研究会編, 大野, 田村他
    • Total Pages
      389
    • Publisher
      日刊工業新聞社
    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Book] ジャストインタイム生産システム2004

    • Author(s)
      ジャストインタイム生産システム研究会編, 大野勝久, 田村隆善他
    • Total Pages
      389
    • Publisher
      日刊工業新聞社
    • Related Report
      2004 Annual Research Report

URL: 

Published: 2004-04-01   Modified: 2016-04-21  

Information User Guide FAQ News Terms of Use Attribution of KAKENHI

Powered by NII kakenhi