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Development of High Thermal Conductivity Silicon Nitride Ceramics Using Rare-Earth Metal Complexes as the Precursors for Sintering Aids

Research Project

Project/Area Number 16550159
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field Functional materials/Devices
Research InstitutionFukuoka Institute of Technology

Principal Investigator

KITAYAMA Mikito  Fukuoka Institute of Technology, Engineering, Professor, 工学部, 教授 (10330945)

Project Period (FY) 2004 – 2006
Project Status Completed (Fiscal Year 2006)
Budget Amount *help
¥3,800,000 (Direct Cost: ¥3,800,000)
Fiscal Year 2006: ¥200,000 (Direct Cost: ¥200,000)
Fiscal Year 2005: ¥200,000 (Direct Cost: ¥200,000)
Fiscal Year 2004: ¥3,400,000 (Direct Cost: ¥3,400,000)
Keywordssilicon nitride / thermal conductivity / sintering aid / rare-earth mental complex / precursor / lattice oxygen / grain boundary phase / phase transformation
Research Abstract

1. Synthesis of rare-earth metal complexes, and search for appropriate solvents
Selecting CN-as a ligand without oxygen atom, the synthesis of cyano complex was examined from an aqueous solution of Y3+, which produced only hydroxides in any conditions. Selecting ethylene diamine (ED), the [Y(ED)3]C13 complex was successfully synthesized using ED itself as a solvent, which was confirmed to be highly hygroscopic.
It was found that a non-aqueous solvent CH3CN dissolved YC13. Using it as a solvent, a [Y(ED)3]C13 solution was synthesized using a stoichiometric amount of ED. Powders of Silicon nitride and sintering aids were mixed with the solution and were subsequently dried, which was a new method for homogeneously adding the complex.
2. Fabrication of silicon nitride sintered bodies and their evaluation
Adding [Y(ED)3]C13 as a "de-oxygen sintering aid", silicon nitride sintered bodies were fabricated. However, they showed very low sintered densities about 60 %. Estimated thermal conductivities of dense sintered bodies using the Maxwell relationship were found to be higher than those without "de-oxygen sintering aid". The XRD showed the existence of Y2Si3N6 which had never reported. The dense sintered body fabricated by hot-pressing at 1800℃ was annealed at 1850℃ to finish the phase transformation. This resulted in significant swelling of sintered body, which would be due to the densification before the complete decomposition of complex.
3. Effect of the nitrides and carbides of the group IV elements
Silicon nitride sintered bodies fabricated by adding the nitrides and carbides of the group IV elements were evaluated. Although the thermodynamic calculations predicted that only the ZrN and HfN could act as the "de-oxygen sintering aid" among MX (M=Ti, Zr or Hf, X=N or C), all the sintered bodies showed lower thermal conductivities than those without MX. It was found that the group IV element nitrides significantly improved densification.

Report

(4 results)
  • 2006 Annual Research Report   Final Research Report Summary
  • 2005 Annual Research Report
  • 2004 Annual Research Report
  • Research Products

    (8 results)

All 2006 2005 2004

All Journal Article (8 results)

  • [Journal Article] Effects of Rare-Earth Oxide Additives on the Phase Transformation Rates of Si_3N_42006

    • Author(s)
      北山幹人, 他2名
    • Journal Title

      Journal of American Ceramic Society 89・8

      Pages: 2612-2618

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Annual Research Report 2006 Final Research Report Summary
  • [Journal Article] Microwave Dielectric Properties of β-Si_3N_4 Ceramics2006

    • Author(s)
      天野朋広, 北山幹人, 他2名
    • Journal Title

      International Journal of Microwave and Optical Technology 1・2

      Pages: 511-516

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Annual Research Report 2006 Final Research Report Summary
  • [Journal Article] Effects of Rare-Earth Oxide Additives on the Phase Transformation Rates of Si3N42006

    • Author(s)
      Mikito Kitayama
    • Journal Title

      J. Am. Ceram. Soc. Vol. 89-8

      Pages: 2612-18

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Microwave Dielectric Properties of β-Si3N4 Ceramics2006

    • Author(s)
      Tomohiro Amano
    • Journal Title

      International Journal of Microwave and Optical Technology Vol. 1-2

      Pages: 511-516

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] The Wulff Shape of Alumina : IV.Ti^<4+>-Doped Alumina2005

    • Author(s)
      北山幹人, A.M.Glaeser
    • Journal Title

      Journal of American Ceramic Society 88・12

      Pages: 3492-3500

    • Related Report
      2005 Annual Research Report
  • [Journal Article] In Situ Measurement of Capacitance : A method for Fabricating Nanoglass2005

    • Author(s)
      太田能生, 北山幹人, 他4名
    • Journal Title

      Journal of American Ceramic Society 88・6

      Pages: 1634-1636

    • Related Report
      2005 Annual Research Report
  • [Journal Article] 高熱伝導率窒化珪素の材料設計2004

    • Author(s)
      北山 幹人
    • Journal Title

      耐火材料 152

      Pages: 4-14

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary 2004 Annual Research Report
  • [Journal Article] Materials Design for High Thermal Conductivity Silicon Nitride2004

    • Author(s)
      Mikito Kitayama
    • Journal Title

      Refractory Materials Vol. 152

      Pages: 4-14

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary

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Published: 2004-04-01   Modified: 2016-04-21  

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