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Direct welding of different species materials by ultrasonic vibration

Research Project

Project/Area Number 16560076
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field Materials/Mechanics of materials
Research InstitutionToyama Prefectural University

Principal Investigator

MATSUOKA Shin-ichi  Toyama Prefectural University, Faculty of Engineering, Professor, 工学部, 教授 (60011152)

Project Period (FY) 2004 – 2005
Project Status Completed (Fiscal Year 2005)
Budget Amount *help
¥3,800,000 (Direct Cost: ¥3,800,000)
Fiscal Year 2005: ¥800,000 (Direct Cost: ¥800,000)
Fiscal Year 2004: ¥3,000,000 (Direct Cost: ¥3,000,000)
KeywordsWelding / Ultrasonic vibration / Bonding / Required duration / Welding pressure / Welding strength / Ceramics / Metals
Research Abstract

This study describes the experimental results of the ultrasonic welding of ceramics and metals. In comparison to other welding methods, ultrasonic welding has made welding has made welding of various ceramics, such as ZrO2, SiC, and Si3N4, and metals such as aluminum, magnesium, and copper in the atmosphere easier and quicker.
In this study, we accomplish the ultrasonic welding of ceramics and magnesium under the following conditions : amplitude, 30μm, welding pressure, 10MPa, required duration, 1.0 s.
The ultrasonic welding of the ceramics with metals became possible when the condition E=KP^n (E : energy density, P : welding pressure) was satisfied and the welding interface temperature was in the range of 300-400℃. When the ceramics were preheated, welding became possible even in a short time and under a low pressure. The ultrasonic welding material had good weldability even in a high temperature environment. In this environment, it is expected that the oxide and organic films are efficiently removed from the bonded interface by the vibration of an ultrasonic wave for ultrasonic welding.
And, this study gives description of an experimental study of the ultrasonic welding of aluminum and cupper at room temperature and water bath.

Report

(3 results)
  • 2005 Annual Research Report   Final Research Report Summary
  • 2004 Annual Research Report
  • Research Products

    (21 results)

All 2006 2005 2004

All Journal Article (20 results) Book (1 results)

  • [Journal Article] 環境に優しい接合技術-異種材料間の超音波接合-2006

    • Author(s)
      松岡信一
    • Journal Title

      機械の研究 58・1

      Pages: 179-187

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Welding of different materials used Ultrasonic vibretion2006

    • Author(s)
      Shin-ichi Matsuoka
    • Journal Title

      Science of Machine 58-1

      Pages: 179-187

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] 環境にやさしい接合技術-異種材料間の超音波接合-2006

    • Author(s)
      松岡信一
    • Journal Title

      機械の研究 58・1

      Pages: 179-187

    • Related Report
      2005 Annual Research Report
  • [Journal Article] 超音波振動を利用した金属/セラミックスの直接接合に関する研究2005

    • Author(s)
      今井久志, 松岡信一
    • Journal Title

      日本機械学会論文集(A) 71・709

      Pages: 1270-1275

    • NAID

      110004999078

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Annual Research Report 2005 Final Research Report Summary
  • [Journal Article] Finding the optimum parameters for ultrasonic welding of aluminum alloys2005

    • Author(s)
      H.Imai, S.Matsuoka
    • Journal Title

      JSME International Journal (A) 48・4

      Pages: 311-316

    • NAID

      110004820575

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] インサート材を用いた薄アルミナとアルミニウムの超音波接合2005

    • Author(s)
      石黒智明, 松岡信一
    • Journal Title

      材料 54・11

      Pages: 1191-1196

    • NAID

      110006266433

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Annual Research Report 2005 Final Research Report Summary
  • [Journal Article] Ultrasonic welding of thin alumina and aluminum using inserts2005

    • Author(s)
      T.Ishikuro, S.Matsuoka
    • Journal Title

      JSME International Journal (A) 48・4

      Pages: 317-321

    • NAID

      110004820576

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] アルミニウム陽極酸化皮膜の接合性と耐食性に関する研究2005

    • Author(s)
      松岡信一, 石黒智明
    • Journal Title

      富山県立大学紀要 15

      Pages: 46-53

    • NAID

      110004625810

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Annual Research Report 2005 Final Research Report Summary
  • [Journal Article] Direct welding of metals and ceramics by ultrasonic vibration2005

    • Author(s)
      Hisashi.Imai, Shin-ichi.Matsuoka
    • Journal Title

      Trans. of JSME (A)71-709

      Pages: 1270-1275

    • NAID

      110004798982

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Finding the optimum parameters for ultrasonic welding of aluminum alloys2005

    • Author(s)
      Hisashi Imai, Shin-ichi Matsuoka
    • Journal Title

      JSME International Journal(A) 48-4

      Pages: 311-316

    • NAID

      110004820575

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Ultrasonic welding of thin-alumina/aluminum Using inserts2005

    • Author(s)
      Tomoaki Ishikuro, Shin-ichi Matsuoka
    • Journal Title

      Materials ; J.of Society of Materials Science Japan 54-11

      Pages: 1191-1196

    • NAID

      110004820576

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Ultrasonic welding of thin alumina and aluminum using inserts2005

    • Author(s)
      Tomoaki Ishikuro, Shin-ichi Matsuoka
    • Journal Title

      JSME International Journal (A) 48-4

      Pages: 317-321

    • NAID

      110004820576

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Direct welding of different materials used ultrasonic vibration2005

    • Author(s)
      Shin-ichi Matsuoka, Hisashi Imai, Kazuhiro Mukai
    • Journal Title

      Bulletin of Toyama Prefectural University Vol.15

      Pages: 46-53

    • NAID

      110004813443

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Finding the optimum parameters for ultrasonic welding of Aluminum alloys2005

    • Author(s)
      H.Imai, S.Matsuoka
    • Journal Title

      JSME International Journal(A) 48・4

      Pages: 311-316

    • NAID

      110004820575

    • Related Report
      2005 Annual Research Report
  • [Journal Article] Ultrasonic welding of thin alumina and aluminum using inserts2005

    • Author(s)
      T.Ishikuro, S.Matsuoka
    • Journal Title

      JSME International Journal(A) 48・4

      Pages: 317-321

    • NAID

      110004820576

    • Related Report
      2005 Annual Research Report
  • [Journal Article] Al合金の超音波接合に関する研究(第3報,接合性に及ぼす振幅と板厚の影響)2005

    • Author(s)
      今井久志, 松岡信一, 青木祐一
    • Journal Title

      日本機械学会北陸信越支部第42期総会・講演会論文集

      Pages: 39-40

    • Related Report
      2004 Annual Research Report
  • [Journal Article] Finding the optimum parameters for ultrasonic welding Of aluminum alloy2005

    • Author(s)
      Hisashi Imai, Shin-ichi Matsuoka
    • Journal Title

      2^<nd> JSME/ASME International Conference on Materials And Processing 2005

    • NAID

      110004820575

    • Related Report
      2004 Annual Research Report
  • [Journal Article] Al合金の超音波接合に関する研究2004

    • Author(s)
      今井久志, 松岡信一, 青木祐一
    • Journal Title

      日本機械学会2004年度年次大会講演論文集(I)

      Pages: 471-472

    • Related Report
      2004 Annual Research Report
  • [Journal Article] インサート材を用いたアルミナとAlの超音波接合2004

    • Author(s)
      石黒智明, 松岡信一
    • Journal Title

      日本機械学会2004年度年次大会講演論文集(I)

      Pages: 473-474

    • Related Report
      2004 Annual Research Report
  • [Journal Article] Al合金の超音波接合に関する研究(第2報)2004

    • Author(s)
      今井久志, 松岡信一, 青木祐一
    • Journal Title

      日本機械学会第12回機械材料・材料加工技術講演会論文集

      Pages: 413-414

    • Related Report
      2004 Annual Research Report
  • [Book] 基礎 機械材料2005

    • Author(s)
      鈴村, 浅川 編, 松岡信一 他(共著)
    • Total Pages
      240
    • Publisher
      培風館
    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary

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Published: 2004-04-01   Modified: 2016-04-21  

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