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Development of three dimension micro molding machine that uses deformation of controllable mold

Research Project

Project/Area Number 16560100
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field Production engineering/Processing studies
Research InstitutionNihon University

Principal Investigator

SHIRAI Kenji  Nihon University, College of Engineering, Professor, 工学部, 教授 (50256814)

Co-Investigator(Kenkyū-buntansha) YOSHIKAWA Yoshio  Nihon University, College of Engineering, Professor, 工学部, 教授 (00059932)
KOBAYASI Yoshikazu  Nihon University, College of Engineering, lecturer, 工学部, 講師 (60277390)
Project Period (FY) 2004 – 2005
Project Status Completed (Fiscal Year 2005)
Budget Amount *help
¥3,600,000 (Direct Cost: ¥3,600,000)
Fiscal Year 2005: ¥600,000 (Direct Cost: ¥600,000)
Fiscal Year 2004: ¥3,000,000 (Direct Cost: ¥3,000,000)
KeywordsMolding / Ceramics / Die and Mold Technology / PLZT / マイクロ成型
Research Abstract

Over the recent years, electrical, electronics, information, medical and bio related equipment are becoming increasingly high precision and miniature. Piezoelectric device (PZT) is used as one of the components of these equipment, such as actuators for high-precision positioning and rotation and transfer of the micro parts.
By applying voltage to ceramics piezoelectric device, displacement can be generated by the light PLZT(PbLaZrTiO_3) photostrictive ceramics. In this study, a shape-deforming micro type mold was proposed using PLZT as die material and a three-dimensional micro forming machine was developed. An optical system is built inside the molding machine and the PLZT is mounted onto the glass substrate through which light penetrates. The PLZT self-transforms by the light which passes the mask corresponding to the molding shape. Photocurable resin fills into this deformed cavity. The surface is then flattened by a scraper, the conformer is closed, and UV ray is irradiated from the upper die. In order to form three-dimensional shapes, several sheets of masks dividing the molding shape are prepared. Next, the closing quantity of the upper die is controlled, and the mask shape is changed according to the open/close movements of the mold and laminated. By laminating a shape to a height of several μm and maximum plane size of several mm, this machine can mold three-dimensional structures at a dimensional accuracy of several μm.

Report

(3 results)
  • 2005 Annual Research Report   Final Research Report Summary
  • 2004 Annual Research Report
  • Research Products

    (21 results)

All 2005 2004

All Journal Article (19 results) Patent(Industrial Property Rights) (2 results)

  • [Journal Article] Evaluation of Measurement of Surface Texture Pattern2005

    • Author(s)
      K.Tozawa
    • Journal Title

      ASPE 2005 Annual Meeting

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] 表面テクスチャの計測による加工精度評価2005

    • Author(s)
      戸澤幸一
    • Journal Title

      精密工学会史論文集 Vol.71

      Pages: 1271-1275

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Evaluation of Measurement of Surface Texture Pattern2005

    • Author(s)
      K.Tozawa
    • Journal Title

      ASPE 2005 Annual Meeting, America Norfolk

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Estimation of Machining Accuracy by Measurement of Surface Texture Pattern2005

    • Author(s)
      K.Tozawa
    • Journal Title

      Journal of the Japan Society for Precision Engineering Vol.71

      Pages: 1271-1275

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Particulate Nano-defects Detection for Patterned wafers using Evanescent Light Illumination method2005

    • Author(s)
      T.Yoshioka
    • Journal Title

      Euspen 2005 Conference proceedings Volume 1

      Pages: 225-228

    • Related Report
      2005 Annual Research Report
  • [Journal Article] エンドミル加工による表面テクスチャの精度評価 Accuracy Estimation of Surface Texture by End Mill Processing2005

    • Author(s)
      戸井田 直仁
    • Journal Title

      型技術 第20巻第8号

      Pages: 36-37

    • Related Report
      2005 Annual Research Report
  • [Journal Article] 光硬化性樹脂を用いた順送り型マイクロ成形装置による光成形 Stereolithography by Progressive Micromolding Machine with Photosensitive Resin2005

    • Author(s)
      谷 祐希
    • Journal Title

      型技術 第20巻第8号

      Pages: 176-177

    • Related Report
      2005 Annual Research Report
  • [Journal Article] ミクロ環境の評価と予測システムの研究〜センサー開発を目的とした微小構造物の作成2005

    • Author(s)
      白井 健二
    • Journal Title

      第1回「IT交流プラザ」「第1回環境保全・共生科学技術研究会」

    • Related Report
      2005 Annual Research Report
  • [Journal Article] 機械加工による表面テクスチャ生成システムの開発 Development of Surface Texturing System by Mechanical Machining2005

    • Author(s)
      戸澤 幸一
    • Journal Title

      精密工学会誌 第71巻第7号

      Pages: 879-884

    • Related Report
      2005 Annual Research Report
  • [Journal Article] マイクロセンサー開発のための微細構造物の作成2005

    • Author(s)
      白井 健二
    • Journal Title

      文部科学省学術フロンティア推進事業 平成16年度研究成果報告書

      Pages: 265-269

    • Related Report
      2005 Annual Research Report
  • [Journal Article] 工作機械の監視データによる加工負荷予測 Machining Load Prediction by the Monitoring Data of a Machine Tool2005

    • Author(s)
      齋藤 政貴
    • Journal Title

      日本大学工学部紀要 第47巻第1号

      Pages: 57-63

    • Related Report
      2005 Annual Research Report
  • [Journal Article] SPM触針を用いたナノメートル加工のFEM解析 FEM Analysis of Nano-meter Processing Using SPM Stylus2005

    • Author(s)
      高田 一樹
    • Journal Title

      日本大学工学部紀要 第47巻第1号

      Pages: 65-70

    • Related Report
      2005 Annual Research Report
  • [Journal Article] 焦点を変えた多数の画像からのアオコ2.5次元分布再構成 Measurement of 2.5-D Distribution of Botanical Planktons Using Many Images Taken While Shifting Focal Point2005

    • Author(s)
      原 靖彦
    • Journal Title

      日本大学工学部紀要 第47巻第1号

      Pages: 71-75

    • Related Report
      2005 Annual Research Report
  • [Journal Article] Evaluation of Machining Accuracy by Measurement of Surface Texture Pattern2005

    • Author(s)
      K.Tozawa
    • Journal Title

      ASPE2005 Annual Meeting

    • Related Report
      2005 Annual Research Report
  • [Journal Article] 表面テクスチャの計測による加工精度評価 Estimation of Machining Accuracy by Measurement of Surface Texture Pattern2005

    • Author(s)
      戸澤 幸一
    • Journal Title

      精密工学会誌 第71巻第10号

      Pages: 1271-1275

    • Related Report
      2005 Annual Research Report
  • [Journal Article] 順送りマイクロ成形装置による微小部品の積層造形 Laminating of small parts based on the progressive die technique2005

    • Author(s)
      谷 祐希
    • Journal Title

      型技術 第20巻第15号

      Pages: 70-71

    • Related Report
      2005 Annual Research Report
  • [Journal Article] マイクロ成形による微小構造物の作成2004

    • Author(s)
      白井 健二
    • Journal Title

      第27回ラピッド・プロトタイピングシンポジウム

      Pages: 55-58

    • Related Report
      2004 Annual Research Report
  • [Journal Article] 光成形によるマイクロピラーの作成2004

    • Author(s)
      清水 裕紀
    • Journal Title

      2004年度精密工学会東北支部学術講演会講演論文集

      Pages: 147-148

    • Related Report
      2004 Annual Research Report
  • [Journal Article] 順送り型を応用したマイクロ成形システムの開発2004

    • Author(s)
      谷 祐希
    • Journal Title

      2004年度精密工学会東北支部学術講演会講演論文集

      Pages: 135-136

    • Related Report
      2004 Annual Research Report
  • [Patent(Industrial Property Rights)] Method for Manufacturing Fine Component2005

    • Inventor(s)
      K. Shirai
    • Filing Date
      2005-02-25
    • Acquisition Date
      2005-09-09
    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Patent(Industrial Property Rights)] 微小部品の製造方法2005

    • Inventor(s)
      白井 健二
    • Industrial Property Rights Holder
      日本大学
    • Filing Date
      2005-02-25
    • Related Report
      2005 Annual Research Report

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Published: 2004-04-01   Modified: 2016-04-21  

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