Geometric clarification about the influence of the tool orientation on the machining mechanism in the ball-nosed end milling
| Project/Area Number |
16560108
|
|---|
| Research Category |
Grant-in-Aid for Scientific Research (C)
|
| Allocation Type | Single-year Grants |
|---|
| Section | 一般 |
|---|
| Research Field |
Production engineering/Processing studies
|
|---|
| Research Institution | Kitakyushu National College of Technology |
|---|
Principal Investigator |
TERAI Hisanobu Kitakyushu National College of Technology, Dept. of Control and Information Systems Eng., Professor, 制御情報工学科, 教授 (10227506)
|
|---|
| Co-Investigator(Kenkyū-buntansha) |
ASAO Teruyuki Kitakyushu National College of Technology, Dept. of Mechanical Engineering, Associate Professor, 機械工学科, 助教授 (80184133)
|
|---|
| Project Period (FY) |
2004 – 2005
|
| Project Status |
Completed (Fiscal Year 2005)
|
| Budget Amount *help |
¥2,800,000 (Direct Cost: ¥2,800,000)
Fiscal Year 2005: ¥900,000 (Direct Cost: ¥900,000)
Fiscal Year 2004: ¥1,900,000 (Direct Cost: ¥1,900,000)
|
|---|
| Keywords | Metal Mold and Die / High Precision Machining / Ball-nosed End Milling / Tool Orientation / Machinina Experiment / Geometric Analysis |
|---|
| Research Abstract |
This research presents originally the experimental measurement method of the machining accuracy in the ball-nosed end milling. This method makes it possible to machine in every tool orientation with the three-axis-controlled machine tool. The machined surface profile is precisely measured by the noncontact 3-dimensional measuring instrument. Several experimental results in some cutting conditions are presented. The relationship of tool orientation and machining accuracy was clarified. The adequate and inadequate tool orientation was found. In addition the reasonable tool orientation on ball-nosed end milling was discussed comparing with the experimental results and the geometric analysis of the undeformed chip thickness.
1)The experimental measurement method of the machining accuracy in the ball-nosed end milling is presented. This method provides very efficient and accurate experiment.
2)The influence of the tool orientation to the machining accuracy is clarified in experimental. So the tendency to overcut and another tendency with the inclination angle is observed
3)The surface roughness is varied as the feed direction is changed. This phenomena depends on the direction of the cutting edge sweeping.
|
Report
(3 results)
Research Products
(9 results)
