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NUMERICAL SIMULATION OF AIR AND COKE PARTICLEMOTIONS IN BLAST FURNACE TO MINUMIZE CO_2 EMISSION

Research Project

Project/Area Number 16560150
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field Fluid engineering
Research InstitutionKYUSHU INSTITUTE OF TECHNOLOGY

Principal Investigator

UMEKAGE Toshihiko  KYUSHU INSTITUTE OF TECHNOLOGY, FACULTY OF ENGINEERING, ACCOSIATE PROFESSOR, 工学部, 助教授 (20223597)

Project Period (FY) 2004 – 2005
Project Status Completed (Fiscal Year 2005)
Budget Amount *help
¥3,800,000 (Direct Cost: ¥3,800,000)
Fiscal Year 2005: ¥1,100,000 (Direct Cost: ¥1,100,000)
Fiscal Year 2004: ¥2,700,000 (Direct Cost: ¥2,700,000)
KeywordsBLAST FURNACE / NUMERICAL SIMULATION / MINIMIZATION OF CO_2 EMISSION / UNUSUAL PHENOMENA / DISTINCT ELEMENT METHOD / DSMC METHOD / NEVIER-STOKES EQUATION / PARTICLE-TO-PARTICLE INTERACTION
Research Abstract

We have numerically simulated the particle and gas flows in a real blast furnace using Distinct Element Method for the computation of the multi body interaction among coke particles, Hard Sphere Model for two body interaction of powder particles based on Direct Simulation of Monte-Carlo Method and Finite Difference Method for the numerical analysis of Navier-Stokes equations with the interaction terms between gas and particles for the gas flows. In the simulations we have taken the existence of softening melting cohesive zones and cohesive matters into account. The calculation results indicate the various flow patterns, those fluctuations and its various periods. The results also indicate the velocity distributions of coke, powder and gas, and packing ratio distributions of these particles. The dynamical characteristics fluctuate and are unstable. The highly packed coke and powder particle layers are formed in the lower core and in the lower wall regions under the tuyere due to the air … More and these particle flows. The high air velocity region appears in the layer between the softening melting cohesive zones and the highly packed furnace lower core region, and the unstable high air velocity region is produced near the furnace wall and on the raceway by the existence and the disappearance of softening melting cohesive zones. The coke and powder particles and the softening melting cohesive zones would yield the unstable state in the furnace. The powder particles circularly spread and make the circularly multi-layered powder particle clusters caused by the particle collisions and the breakage of clusters. Some of the powder particles flow upward and others are packed in the furnace lower core region by the particle and the air flows. Our calculated results present an unusual phenomenon example in the blast furnace, that is, the unusual high air velocity wide region touched to the furnace wall is formed due to the effect of the softening melting cohesive zone, the cohesive matter and the size reduction of coke particles in the furnace center region. Less

Report

(3 results)
  • 2005 Annual Research Report   Final Research Report Summary
  • 2004 Annual Research Report
  • Research Products

    (5 results)

All 2005

All Journal Article (5 results)

  • [Journal Article] Predicition of Stable and Unstable Flows in Blast Furnace Raceway Using Numerical Simulation Methods for Gas and Particles2005

    • Author(s)
      S.Yuu, T.Umekage, T.Miyahara
    • Journal Title

      ISIJ International Vol.45,No.10

      Pages: 1406-1415

    • NAID

      130000251285

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Numerical Simulation of Blast Furnace Raceway Depth and Hight, and Effect of Wall Cohesive Matter on Gas and Coke Particle Flows2005

    • Author(s)
      T.Umekage, S.Yuu, M.Kadowaki
    • Journal Title

      ISIJ International Vol.45,No.10

      Pages: 1416-1425

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] PREDICTION OF STABLE AND UNSTABLE FLOWS IN BLAST FURNACE RACEWAY USING NUMERICAL SIMULATION METODS FOR GAS AND PARTICLES2005

    • Author(s)
      S.YUU, T.UMEKAGE, T.MIYAHARA
    • Journal Title

      ISIJ International 45-10

      Pages: 1406-1415

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] NUMERICAL SIMULATION OF BLAST FURNACE RACEWAY DEPTH ANDHEIGHT, AND EFFECT OF WALL COHESIVE MATTER ON GAS AND COKE PARTICLE FLOWS2005

    • Author(s)
      T.UMEKAGE, S.YUU, M.KADOWAKI
    • Journal Title

      ISIJ International 45-10

      Pages: 1416-1425

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Numerical Simulation of Blast Furnace Raceway Depth and Height, and Effect of Wall Cohesive Matter on Gas and Coke Particle Flows2005

    • Author(s)
      T.Umekage, S.Yuu, M.Kadowaki
    • Journal Title

      ISIJ International Vol.45, No.10

      Pages: 1416-1425

    • NAID

      130000251286

    • Related Report
      2005 Annual Research Report

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Published: 2004-04-01   Modified: 2016-04-21  

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