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Form accuracy and soundness in wire + arc additive manufacturing of metal

Research Project

Project/Area Number 16H04241
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field Production engineering/Processing studies
Research InstitutionTokyo University of Agriculture and Technology

Principal Investigator

Sasahara Hiroyuki  東京農工大学, 工学(系)研究科(研究院), 教授 (00205882)

Co-Investigator(Kenkyū-buntansha) 中本 圭一  東京農工大学, 工学(系)研究科(研究院), 准教授 (90379339)
Project Period (FY) 2016-04-01 – 2019-03-31
Project Status Completed (Fiscal Year 2018)
Budget Amount *help
¥17,550,000 (Direct Cost: ¥13,500,000、Indirect Cost: ¥4,050,000)
Fiscal Year 2018: ¥3,380,000 (Direct Cost: ¥2,600,000、Indirect Cost: ¥780,000)
Fiscal Year 2017: ¥4,810,000 (Direct Cost: ¥3,700,000、Indirect Cost: ¥1,110,000)
Fiscal Year 2016: ¥9,360,000 (Direct Cost: ¥7,200,000、Indirect Cost: ¥2,160,000)
Keywords機械工作・生産工学 / アディティブ・マニュファクチャリング / アーク放電 / モニタリング / 金属組織 / 精度
Outline of Final Research Achievements

We developed a method to improve the form accuracy and the soundness of the objects in the highly efficient additive manufacturing method of using the arc discharge as a heat source and wire supply. By this method, 1) It was clarified that it is possible to refine the metal crystal during solidification and to improve its strength by performing aggressive cooling. 2) A system that monitors the temperature and shape of the object was developed and the information can be fed back to the fabricating conditions, then it was made possible to improve the fabricating accuracy of the object.

Academic Significance and Societal Importance of the Research Achievements

ワイヤー+アーク放電方式による金属材料の付加加工の手法は,能率が高くコストが低い造形が可能であることが特徴であるが,精度はやや低いことが短所である.本研究成果により,そのプロセスにおける造形物の形状と温度をモニタリングし,造形条件を適切に設定することにより形状精度と健全性を高めることが可能であることを示した.

Report

(4 results)
  • 2018 Annual Research Report   Final Research Report ( PDF )
  • 2017 Annual Research Report
  • 2016 Annual Research Report
  • Research Products

    (7 results)

All 2019 2018 2017 Other

All Int'l Joint Research (2 results) Journal Article (1 results) (of which Peer Reviewed: 1 results) Presentation (4 results) (of which Int'l Joint Research: 3 results)

  • [Int'l Joint Research] フィレンツェ大学(イタリア)

    • Related Report
      2018 Annual Research Report
  • [Int'l Joint Research] フィレンツェ大学(イタリア)

    • Related Report
      2017 Annual Research Report
  • [Journal Article] Precise additive fabrication of wall structure on thin plate end with interlayer temperature monitoring2019

    • Author(s)
      TSURUMAKI Takenao、TSUKAMOTO Shinji、CHIBAHARA Hiroyuki、SASAHARA Hiroyuki
    • Journal Title

      Journal of Advanced Mechanical Design, Systems, and Manufacturing

      Volume: 13 Issue: 2 Pages: JAMDSM0028-JAMDSM0028

    • DOI

      10.1299/jamdsm.2019jamdsm0028

    • NAID

      130007633725

    • ISSN
      1881-3054
    • Related Report
      2018 Annual Research Report
    • Peer Reviewed
  • [Presentation] ワイヤ+アーク方式の金属AMにおける温度と形状のモニタリングと造形へのフィードバック2019

    • Author(s)
      吉岡亨,笹原弘之,中野佑紀
    • Organizer
      2019年度精密工学会春季大会学術講演会
    • Related Report
      2018 Annual Research Report
  • [Presentation] Precise fabrication and cutting of wall structure to repair the thin end of plate using interlayer temperature monitoring on wire and arc-based additive manufacturing,2018

    • Author(s)
      T.Tsurumaki, S. Tsukamoto, H.Chibahara, H.Sasahara
    • Organizer
      ISFA2018
    • Related Report
      2018 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Minimization of Thermal Distortion on Wire and Arc-based Additive Manufacturing on the Shaft2017

    • Author(s)
      T.Yoshioka, H. Sasahara
    • Organizer
      9th Int. Conf. on LEM21
    • Related Report
      2017 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Precise Fabrication of Wall Structure onto Thin Plate End with Interlayer Temperature Monitoring on Wire and Arc-based Additive Manufacturing2017

    • Author(s)
      T.Tsurumaki,H.Chibahara, S.Tsukamoto, H.Sasahara
    • Organizer
      9th Int. Conf. on LEM21
    • Related Report
      2017 Annual Research Report
    • Int'l Joint Research

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Published: 2016-04-21   Modified: 2020-03-30  

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