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A novel model-based process monitoring for next-generation cutting technology

Research Project

Project/Area Number 16H04243
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field Production engineering/Processing studies
Research InstitutionNagoya University

Principal Investigator

Suzuki Norikazu  名古屋大学, 工学研究科, 准教授 (00359754)

Co-Investigator(Kenkyū-buntansha) 社本 英二  名古屋大学, 工学研究科, 教授 (20216146)
Project Period (FY) 2016-04-01 – 2019-03-31
Project Status Completed (Fiscal Year 2018)
Budget Amount *help
¥17,420,000 (Direct Cost: ¥13,400,000、Indirect Cost: ¥4,020,000)
Fiscal Year 2018: ¥3,120,000 (Direct Cost: ¥2,400,000、Indirect Cost: ¥720,000)
Fiscal Year 2017: ¥6,370,000 (Direct Cost: ¥4,900,000、Indirect Cost: ¥1,470,000)
Fiscal Year 2016: ¥7,930,000 (Direct Cost: ¥6,100,000、Indirect Cost: ¥1,830,000)
Keywords工作機械 / 切削加工 / プロセスモニタリング
Outline of Final Research Achievements

A novel model-based monitoring technology in cutting process is proposed to establish advanced next-generation intelligence technology. In the proposed method, based on theoretical analysis technology of cutting process and measurement / estimation technology of machine tools, a new identification of cutting process parameters and dynamics parameters is automatically made. These parameters are evaluation indices of the machining system. Developed analysis models representing the basic milling process were verified through a series of cutting experiments. Using only the internal information of the CNC, without human manual operations, the parameters are identified. With the identified parameters, tool life and processing accuracy are evaluated. The developed technology is also useful to develop next-generation intelligence technology that automatically estimates process stability.

Academic Significance and Societal Importance of the Research Achievements

提案手法は,理論モデルに基づき工作機械の内部情報からモデルのパラメータ同定を行う従来に無い独創的な手法である.工作機械に組み込むことで,自動化が困難であった工具摩耗や加工精度の推定も可能となるなど,高度な知能化技術に援用することも可能となる.スマートファクトリーを志向する製造業や工作機械の市場において我が国の画期的な競争力向上に寄与することが期待でき,世界に先駆けて我が国が取り組むべき研究課題の一つである.

Report

(4 results)
  • 2018 Annual Research Report   Final Research Report ( PDF )
  • 2017 Annual Research Report
  • 2016 Annual Research Report
  • Research Products

    (40 results)

All 2019 2018 2017 2016 2015

All Journal Article (8 results) (of which Int'l Joint Research: 2 results,  Peer Reviewed: 6 results,  Open Access: 2 results) Presentation (31 results) (of which Int'l Joint Research: 10 results,  Invited: 8 results) Book (1 results)

  • [Journal Article] Chatter Suppression in Parallel Turning Assisted with Tool Swing Motion Provided by Feed System2019

    • Author(s)
      Shuntaro Yamato, Toshiki Okuma, Kenichi Nakanishi, Junji Tachibana, Norikazu Suzuki, Yasuhiro Kakinuma
    • Journal Title

      International Journal of Automation Technology

      Volume: 13 Issue: 1 Pages: 80-91

    • DOI

      10.20965/ijat.2019.p0080

    • NAID

      130007542986

    • ISSN
      1881-7629, 1883-8022
    • Year and Date
      2019-01-05
    • Related Report
      2018 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] 機械加工の見える化とセンサデータ応用技術2018

    • Author(s)
      鈴木教和
    • Journal Title

      機械技術

      Volume: 66 Pages: 21-24

    • Related Report
      2017 Annual Research Report
  • [Journal Article] 平坦化CMPにおける高精度研磨レート分布推定技術の開発2018

    • Author(s)
      鈴木教和,橋本洋平
    • Journal Title

      精密工学会誌

      Volume: 84 Pages: 221-224

    • NAID

      130006434078

    • Related Report
      2017 Annual Research Report
  • [Journal Article] Chatter Avoidance in Parallel Turning With Unequal Pitch Angle Using Observer-Based Cutting Force Estimation2018

    • Author(s)
      Shinya Sakata, Takashi Kadota, Yuki Yamada, Kenichi Nakanishi, Hayato Yoshioka, Norikazu Suzuki, Yasuhiro Kakinuma
    • Journal Title

      J. Manuf. Sci. Eng

      Volume: 140 Issue: 4 Pages: 044501-044501

    • DOI

      10.1115/1.4039111

    • Related Report
      2017 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Prediction of polishing pressure distribution in CMP process with airbag type wafer carrier2017

    • Author(s)
      N. Suzuki, Y. Hashimoto, H. Yasuda, S. Yamaki, Y. Mochizuki
    • Journal Title

      CIRP Annals - Manufacturing Technology

      Volume: 66 Issue: 1 Pages: 329-332

    • DOI

      10.1016/j.cirp.2017.04.088

    • Related Report
      2017 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Influence of Clearance Angle on Micro/nano Structure Fabrication in Elliptical Vibration Cutting of Hardened Steel2017

    • Author(s)
      Jianguo Zhang, Norikazu Suzuki, Yilong Wang, Eiji Shamoto
    • Journal Title

      International Journal of Nanomanufacturing

      Volume: 13 Issue: 4 Pages: 351-361

    • DOI

      10.1504/ijnm.2017.087536

    • Related Report
      2017 Annual Research Report
    • Peer Reviewed / Int'l Joint Research
  • [Journal Article] Design of irregular pitch end mills to attain robust suppression of regenerative chatter2017

    • Author(s)
      N. Suzuki, R. Ishiguro, T. Kojima
    • Journal Title

      CIRP Annals - Manufacturing Technology

      Volume: 65 Issue: 1 Pages: 129-132

    • DOI

      10.1016/j.cirp.2016.04.041

    • Related Report
      2016 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Development of a high-performance chip-guiding turning process—tool design and chip flow control2015

    • Author(s)
      Tomoya Aoki, Burak Sencer, Eiji Shamoto, Norikazu Suzuki, Tomio Koide
    • Journal Title

      The International Journal of Advanced Manufacturing Technology

      Volume: 1 Issue: 1-4 Pages: 1-15

    • DOI

      10.1007/s00170-015-7990-5

    • Related Report
      2016 Annual Research Report
    • Peer Reviewed / Open Access / Int'l Joint Research
  • [Presentation] Development of a post-processing system of resin organ models by utilizing 3-axis CNC abrasive machining2018

    • Author(s)
      Norikazu Suzuki, Takayuki Ohba, Eiji Shamoto, Masahiro Oda, Kensaku Mori, Yoshimi Takeuchi
    • Organizer
      17th International Conference on Precision Engineering (ICPE2018 in Kamakura)
    • Related Report
      2018 Annual Research Report
    • Int'l Joint Research
  • [Presentation] A Novel Technique for In-Situ Observation of Local Polishing Efficiency by Utilizing Infrared Thermography2018

    • Author(s)
      Norikazu Suzuki, Takahiro Misono, Shintaro Goto, Eiji Shamoto, Hozumi Yasuda, Yoshihiro Mochizuki
    • Organizer
      International Conference on Planarization/CMP Technology (ICPT2018 in Seoul Korea)
    • Related Report
      2018 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Improvement in prediction accuracy of polishing pressure distribution in CMP process2018

    • Author(s)
      Yohei Hashimoto, Norikazu Suzuki, Hozumi Yasuda, Yoshihiro Mochizuki
    • Organizer
      International Conference on Planarization/CMP Technology (ICPT2018 in Seoul Korea)
    • Related Report
      2018 Annual Research Report
    • Int'l Joint Research
  • [Presentation] DEVELOPMENT OF A SPRT MILLING TECHNOLOGY FOR NI-BASED SUPER ALLOY2018

    • Author(s)
      Norikazu Suzuki, Yuya Kato, Eiji Shamoto, Yukio Naiki, Yuji Takagi
    • Organizer
      2018 International Symposium on Flexible Automation
    • Related Report
      2018 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Process simulation technology for advanced CMP2018

    • Author(s)
      Norikazu Suzuki
    • Organizer
      1st Ebara Open Innovation Internatinal Symposium
    • Related Report
      2018 Annual Research Report
    • Invited
  • [Presentation] 除去加工による3次元積層造形物の後処理技術に関する基礎的研究2018

    • Author(s)
      大庭 孝之,鈴木 教和,社本 英二
    • Organizer
      2018年度精密工学会春季大会学術講演会
    • Related Report
      2017 Annual Research Report
  • [Presentation] Ni基耐熱合金の従動式ロータリミリング技術の開発2018

    • Author(s)
      加藤裕也,鈴木教和,社本英二,内木幸夫,高木優次
    • Organizer
      2018年度精密工学会春季大会学術講演会
    • Related Report
      2017 Annual Research Report
  • [Presentation] ミリングにおける外乱力推定と切削シミュレーションを利用した知的プロセス同定2017

    • Author(s)
      池田遼輔,鈴木教和,社本英二
    • Organizer
      2017年度精密工学会春季大会学術講演会
    • Place of Presentation
      慶応義塾大学
    • Year and Date
      2017-03-13
    • Related Report
      2016 Annual Research Report
  • [Presentation] 切削加工におけるびびり振動抑制を実現する逃げ面テクスチャの提案2017

    • Author(s)
      井桁秀徳,鈴木教和,社本英二
    • Organizer
      2017年度精密工学会春季大会学術講演会
    • Place of Presentation
      慶応義塾大学
    • Year and Date
      2017-03-13
    • Related Report
      2016 Annual Research Report
  • [Presentation] Current issues and research trends on post processing technology in additive manufacturing in Japan2017

    • Author(s)
      Norikazu Suzuki
    • Organizer
      3rd KSPE 3D Printing Users’ Forum
    • Related Report
      2017 Annual Research Report
    • Int'l Joint Research / Invited
  • [Presentation] SUPPRESSION OF CHATTER VIBRATION BY UNEQUAL PITCH TURNING APPLYING ESTIMATED CUTTING FORCE2017

    • Author(s)
      Shinya Sakata, Takashi Kadota, Yuki Yamada, Kenichi Nakanishi, Hayato Yoshioka, Norikazu Suzuki, Yasuhiro Kakinuma
    • Organizer
      ASME 2017 International manufacturing Science and Engineering Conference, MSEC2017
    • Related Report
      2017 Annual Research Report
    • Int'l Joint Research
  • [Presentation] DESIGN OF ANISOTROPIC BORING TOOLS WITH L/D = 10 FOR CHATTER FREE CUTTING2017

    • Author(s)
      Wataru Takahashi, Norikazu Suzuki, Eiji Shamoto
    • Organizer
      ASME 2017 International manufacturing Science and Engineering Conference, MSEC2017
    • Related Report
      2017 Annual Research Report
    • Int'l Joint Research
  • [Presentation] 解析技術を活用した切削加工の高度化・知能化2017

    • Author(s)
      鈴木教和
    • Organizer
      切削加工技術セミナー2017
    • Related Report
      2017 Annual Research Report
    • Invited
  • [Presentation] Influence of flank face interference on micro/nano structure fabrication in elliptical vibration cutting2017

    • Author(s)
      張建国,鈴木教和,社本英二
    • Organizer
      2017年度砥粒加工学会学術講演会
    • Related Report
      2017 Annual Research Report
  • [Presentation] びびり振動を回避する多段インサートエンドミルのピッチ角設計2017

    • Author(s)
      鈴木教和,森田知樹,社本英二
    • Organizer
      2017年度砥粒加工学会学術講演会
    • Related Report
      2017 Annual Research Report
  • [Presentation] 切削加工におけるびびり振動の安定性を向上するロバストな再生振動相殺技術2017

    • Author(s)
      鈴木教和
    • Organizer
      2017年度精密工学会秋季大会学術講演会
    • Related Report
      2017 Annual Research Report
    • Invited
  • [Presentation] ボールねじ駆動系の多慣性モデルを考慮した外乱力推定と切削シミュレーションを利用したミリングプロセスの知的同定2017

    • Author(s)
      大野彰也,鈴木教和,社本英二,池田遼輔,高幣一樹,藤田智哉
    • Organizer
      2017年度精密工学会秋季大会学術講演会
    • Related Report
      2017 Annual Research Report
  • [Presentation] Improvement of material removal efficiency by optimization of anisotropic contact of pad asperities2017

    • Author(s)
      Norikazu Suzuki, Shingo Oshika, Hirotaka Misono, Yohei Hashimoto, Hozumi Yasuda, Yoshihiro Mochizuki
    • Organizer
      International Conference on Planarization/CMP Technology (ICPT2017)
    • Related Report
      2017 Annual Research Report
    • Int'l Joint Research
  • [Presentation] 切削・研磨加工技術2017

    • Author(s)
      鈴木教和
    • Organizer
      名古屋大学協力会「研究シーズ提案」セミナー
    • Related Report
      2017 Annual Research Report
    • Invited
  • [Presentation] Simulation-based Concurrent Identification of Milling Process and Mechanical Dynamics with Sensor-integrated Multi-inertial System Disturbance Observer2017

    • Author(s)
      K. Takahei, T. Fujita, R. Ikeda, N. Suzuki, S. Ohno, E. Shamoto
    • Organizer
      the 9th International Conference on Leading Edge Manufacturing in 21st Century
    • Related Report
      2017 Annual Research Report
    • Int'l Joint Research
  • [Presentation] 切削加工におけるびびり振動のメカニズムとその対策2017

    • Author(s)
      鈴木教和
    • Organizer
      とやま先端材料加工技術研究会 平成29年度第2回難削材加工WG研究会
    • Related Report
      2017 Annual Research Report
    • Invited
  • [Presentation] 切削加工におけるびびり振動の回避技術とプロセス監視技術2017

    • Author(s)
      鈴木教和
    • Organizer
      設計工学会東海支部 設計フォーラム「設計を支える最新加工技術」
    • Related Report
      2017 Annual Research Report
    • Invited
  • [Presentation] CMPプロセスにおける研磨シミュレーション技術と応用2017

    • Author(s)
      鈴木教和
    • Organizer
      次世代固定砥粒加工プロセス専門委員会 第76回研究会
    • Related Report
      2017 Annual Research Report
    • Invited
  • [Presentation] モデルベース逆解析を利用したミリングプロセスのセンサレス推定2017

    • Author(s)
      大野彰也,池田遼輔,鈴木教和,社本英二
    • Organizer
      2017年砥粒加工学会卒業研究発表会
    • Place of Presentation
      ホテルプラザ勝川
    • Related Report
      2016 Annual Research Report
  • [Presentation] Primitive study on model-based process identification by utilizing force estimation techniques2016

    • Author(s)
      Norikazu SUZUKI, Ryosuke IKEDA, Eiji SHAMOTO
    • Organizer
      Proceedings of the ASME 2016 International manufacturing Science and Engineering Conference, MSEC2016
    • Place of Presentation
      Virginia Tech
    • Year and Date
      2016-06-27
    • Related Report
      2016 Annual Research Report
    • Int'l Joint Research
  • [Presentation] CNCの内部情報を利用した柔軟な機械構造を伴うエンドミルプロセスのモデルベースパラメータ同定2016

    • Author(s)
      池田遼輔,鈴木教和,社本英二
    • Organizer
      第17回 公益社団法人 計測自動制御学会 システムインテグレーション部門 講演会 SI2016
    • Place of Presentation
      札幌コンベンションセンター
    • Related Report
      2016 Annual Research Report
  • [Presentation] モデルベースシミュレーションを利用した知的切削プロセス同定技術の開発2016

    • Author(s)
      鈴木教和,池田遼輔,社本英二
    • Organizer
      第17回国際工作機械技術者会議ポスターセッション
    • Place of Presentation
      東京ビッグサイト
    • Related Report
      2016 Annual Research Report
  • [Presentation] 切削加工における自励振動現象とその安定性解析および制御2016

    • Author(s)
      鈴木教和
    • Organizer
      東海ダイナミクス・制御研究会
    • Place of Presentation
      岐阜大学サテライトキャンパス
    • Related Report
      2016 Annual Research Report
  • [Presentation] 推定切削力を応用した不等ピッチターニングによるびびり振動抑制2016

    • Author(s)
      門田崇志,山田雄基,中西賢一,橘純司,吉岡勇人,鈴木教和,柿沼康弘
    • Organizer
      日本機械学会第11回 生産加工・工作機械部門講演会
    • Place of Presentation
      名古屋大学
    • Related Report
      2016 Annual Research Report
  • [Presentation] 難削材加工に適応可能な従動式ロータリミーリンク工具の開発2016

    • Author(s)
      加藤裕也,鈴木教和,社本英二,内木幸夫,高木優次
    • Organizer
      日本機械学会第11回 生産加工・工作機械部門講演会
    • Place of Presentation
      名古屋大学
    • Related Report
      2016 Annual Research Report
  • [Presentation] 有限の振動変位を持つびびり振動を考慮した切削力モデルに関する基礎研究2016

    • Author(s)
      井桁秀徳,鈴木教和,社本英二
    • Organizer
      2016年度精密工学会秋季大会学術講演会
    • Place of Presentation
      茨城大学
    • Related Report
      2016 Annual Research Report
  • [Book] Advanced Applications of Elliptical Vibration Cutting in Micro/Nanomachining of Difficult-to-Cut Materials2018

    • Author(s)
      Jianguo Zhang, Norikazu Suzuki, Eiji Shamoto
    • Total Pages
      34
    • Publisher
      Springer, Singapore
    • ISBN
      9789811333354
    • Related Report
      2018 Annual Research Report

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Published: 2016-04-21   Modified: 2020-03-30  

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