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Micro textuing of hard-to-cut materials using micro milling tool of nano polycrystalline diamod

Research Project

Project/Area Number 16H04251
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field Production engineering/Processing studies
Research InstitutionChubu University

Principal Investigator

SUZUKI Hirofumi  中部大学, 工学部, 教授 (20282098)

Project Period (FY) 2016-04-01 – 2020-03-31
Project Status Completed (Fiscal Year 2019)
Budget Amount *help
¥15,860,000 (Direct Cost: ¥12,200,000、Indirect Cost: ¥3,660,000)
Fiscal Year 2019: ¥2,860,000 (Direct Cost: ¥2,200,000、Indirect Cost: ¥660,000)
Fiscal Year 2018: ¥2,860,000 (Direct Cost: ¥2,200,000、Indirect Cost: ¥660,000)
Fiscal Year 2017: ¥3,510,000 (Direct Cost: ¥2,700,000、Indirect Cost: ¥810,000)
Fiscal Year 2016: ¥6,630,000 (Direct Cost: ¥5,100,000、Indirect Cost: ¥1,530,000)
Keywordsナノ多結晶ダイヤモンド / マイクロフライス工具 / セラミックス / テキスチャリング / 工具摩耗 / ナノ多結晶cBN工具 / 超精密切削 / 鏡面切削 / レーザ加工 / マイクロ回転工具 / セラミック / cBN工具 / テキスチャリン / 回転工具 / 微細加工 / 断続切削 / ナノ多結晶ダイヤモンド工具 / SiC
Outline of Final Research Achievements

There are various types of additional effects by generating structured surface or textured surface on the key component surfaces, such as the effects of diffraction increase and of reflection decrease in optics, increasing of the living body cell fusion in dental Ti implant, and water-repellent improvement and anti-deflection in flat panel display. Texturing technology of the hard molds is a key technology because the most components must be mass-produced by injection molding process. In this study, we focused onto the micro milling tool, which can cut with interrupted cutting, micro milling tool made of nano polycrystal diamond was developed by proposed laser fabrication process. It was clarified that micro textured surface was generated by the developed milling tools, and the mechanism of the cutting and the textured surface generation.

Academic Significance and Societal Importance of the Research Achievements

ナノ多結晶ダイヤモンド製マイクロフライス工具によるセラミックスの超精密・微細加工を提案し実施した.回転多刃工具では工具温度の上昇と摩耗が抑制でき,耐摩耗性が従来砥石に比べ1/百~1/千と飛躍的に向上した.多刃工具であるため実切り込み量は見かけの切込量より十分に小さくなり,硬質脆性材料でも延性モードの切削が実現しやすい.表面粗さ10nmRz(2nmRa)が切削加工のみで可能となり,高脆材料であるセラミックスの延性モード切削のメカニズムを明らかにできた.

Report

(5 results)
  • 2019 Annual Research Report   Final Research Report ( PDF )
  • 2018 Annual Research Report
  • 2017 Annual Research Report
  • 2016 Annual Research Report
  • Research Products

    (31 results)

All 2020 2019 2018 2017

All Journal Article (8 results) (of which Int'l Joint Research: 7 results,  Peer Reviewed: 8 results,  Open Access: 6 results) Presentation (17 results) (of which Int'l Joint Research: 2 results) Book (6 results)

  • [Journal Article] Novel rotating-vibrating magnetic abrasive polishing method for double-layered internal surface finishing2019

    • Author(s)
      J. Guoa, K. H. Aub, C. N. Sunb , M. H. Gohb, C. W. Kumc , K. Liub, J. Weib, H. Suzuki, R. Kang
    • Journal Title

      Journal of Materials Processing Tech

      Volume: 264 Pages: 422-437

    • DOI

      10.1016/j.jmatprotec.2018.09.024

    • Related Report
      2019 Annual Research Report 2018 Annual Research Report
    • Peer Reviewed / Open Access / Int'l Joint Research
  • [Journal Article] Superfinishing of polycrystalline YAG ceramic by nanodiamond slurry2019

    • Author(s)
      H. Suzuki, M. Okada, Y. Namba, T. Goto
    • Journal Title

      Annals of the CIRP

      Volume: 68 Issue: 1 Pages: 361-364

    • DOI

      10.1016/j.cirp.2019.04.062

    • Related Report
      2019 Annual Research Report
    • Peer Reviewed / Open Access / Int'l Joint Research
  • [Journal Article] Scribing Characteristics of Glass Plate with Ground PCD Scribing Wheel2018

    • Author(s)
      Yusuke Akiyama, Mutsumi Okada, Hirofumi Suzuki, Toshio Fukunishi, Yoshiyuki Asai, Noriyuki Ogasawara, Kazuma Iizawa
    • Journal Title

      International Journal of Automation Technology

      Volume: 12 Issue: 5 Pages: 760-766

    • DOI

      10.20965/ijat.2018.p0760

    • NAID

      130007472305

    • ISSN
      1881-7629, 1883-8022
    • Year and Date
      2018-09-05
    • Related Report
      2018 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] Effects of Process Parameters on Material Removal in Vibration-Assisted Polishing of Micro-Optic Mold2018

    • Author(s)
      Jiang Guo, Hirofumi Suzuki
    • Journal Title

      micromachines

      Volume: 349 Issue: 7 Pages: 1-12

    • DOI

      10.3390/mi9070349

    • Related Report
      2018 Annual Research Report
    • Peer Reviewed / Open Access / Int'l Joint Research
  • [Journal Article] Cutting Tool Edge and Textured Surface Measurements with a Point Autofocus Probe2017

    • Author(s)
      K. Miura, A. Nose, H. Suzuki, M. Okada
    • Journal Title

      International Journal of Automation Technology

      Volume: 11 Issue: 5 Pages: 761-765

    • DOI

      10.20965/ijat.2017.p0761

    • NAID

      130007505950

    • ISSN
      1881-7629, 1883-8022
    • Year and Date
      2017-09-05
    • Related Report
      2017 Annual Research Report
    • Peer Reviewed / Open Access / Int'l Joint Research
  • [Journal Article] Micro milling tool made of nano-polycrystalline diamond for precision cutting of SiC2017

    • Author(s)
      H. Suzuki, M. Okada, W. Asai, H. Sumiya, K. Harano, K. Miura
    • Journal Title

      Annals of the CIRP

      Volume: 66 Issue: 1 Pages: 93-96

    • DOI

      10.1016/j.cirp.2017.04.017

    • Related Report
      2017 Annual Research Report
    • Peer Reviewed / Open Access / Int'l Joint Research
  • [Journal Article] Ultraprecision cutting of silicon carbide using micro milling tool made of single crystalline diamond2017

    • Author(s)
      W. Asai, H. Suzuki, M. Okada, Y. Itoh, K. Fujii
    • Journal Title

      Proceedings of 16th euspen International Conference

      Volume: 16 Pages: 269-270

    • Related Report
      2017 Annual Research Report
    • Peer Reviewed / Int'l Joint Research
  • [Journal Article] Study on scribing characteristics of wafer with precision of ground scribing wheel2017

    • Author(s)
      Y. Akiyama, M. Okada, Y. Masuda, H. Suzuki, T. Funishi, Y. Asai, N. Ogasawara, K. Iizuka, N. Tomei
    • Journal Title

      Proceedings of 16th euspen International Conference

      Volume: 16 Pages: 271-272

    • Related Report
      2017 Annual Research Report
    • Peer Reviewed / Int'l Joint Research
  • [Presentation] ウルトラファインバブルクーラントによる高硬度材の高精度・高能率研削2019

    • Author(s)
      渡辺 剛,高田 亮,深見信吾,毛利茂樹,鈴木浩文,竹下朋春
    • Organizer
      2019年度精密工学会春季大会
    • Related Report
      2019 Annual Research Report
  • [Presentation] ダイヤモンド旋削における傾斜切削による表面粗さの改善2019

    • Author(s)
      中川恒裕,鈴木浩文,岡田 睦,村松直希,森田大和,森田晋也,山形 豊
    • Organizer
      2019年度精密工学会春季大会
    • Related Report
      2019 Annual Research Report
  • [Presentation] 無電解Ni-P めっきの材料特性の評価2019

    • Author(s)
      中川恒裕,岡田 睦,鈴木浩文,加藤 章,池田安生
    • Organizer
      2019年度砥粒加工学会
    • Related Report
      2019 Annual Research Report
  • [Presentation] 超音波振動援用プレス加工による微細テキスチャリング2019

    • Author(s)
      鈴木智大,鈴木隆世,岡田 睦,鈴木浩文,伊藤洋介,藤井一二,加藤英治
    • Organizer
      2019年度砥粒加工学会
    • Related Report
      2019 Annual Research Report
  • [Presentation] PCD工具の精密研削― インプロセスドレッシングの影響 ―2019

    • Author(s)
      鈴木太一,大橋怜央,尾坂祐人,鈴木浩文,岡田睦,福西利夫,浅井義之
    • Organizer
      2019年度砥粒加工学会
    • Related Report
      2019 Annual Research Report
  • [Presentation] ダイヤモンド製マイクロフライス工具によるCVD-SiC の超精密非球面切削2019

    • Author(s)
      鈴木朗洋,岡田 睦,鈴木浩文,藤井一二,伊藤洋介,福田達也
    • Organizer
      2019年度精密工学会秋季大会
    • Related Report
      2019 Annual Research Report
  • [Presentation] 複合スラリーによる多結晶材料の精密研磨2019

    • Author(s)
      鈴木 一真,鈴木 豊,岡田 睦,鈴木 浩文,難波 義治,後藤 友尋
    • Organizer
      2019年度精密工学会秋季大会
    • Related Report
      2019 Annual Research Report
  • [Presentation] ステンレスを用いた切削加工によるガラスレンズ用金型およびシミュレーションによる非球面レンズの製作・評価2019

    • Author(s)
      池部壮太朗,山形 豊,細畠拓也,竹田真宏,石山英二,船田浩良,安齋正博,森田 晋也,鈴木浩文
    • Organizer
      2019年度精密工学会秋季大会
    • Related Report
      2019 Annual Research Report
  • [Presentation] ダイヤモンド製マイクロフライス工具によるCVD-SiCの超精密非球面切削2019

    • Author(s)
      鈴木朗洋,岡田 睦,鈴木浩文
    • Organizer
      日本機械学会第13回生産加工・工作機械部門
    • Related Report
      2019 Annual Research Report
  • [Presentation] Improvement of surface roughness by oblique cutting in diamond turning2019

    • Author(s)
      T. Nakagawa, H. Suzuki, M. Okada
    • Organizer
      Proceedings of 19th euspen International Conference
    • Related Report
      2019 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Precision cutting of aspheric CVD-SiC mold by micro milling tool of monocrystalline diamond2019

    • Author(s)
      A. Suzuki, M. Okada, H. Suzuki, Y Itoh, H. Fujii
    • Organizer
      Proceeding of ISAAT2019
    • Related Report
      2019 Annual Research Report
  • [Presentation] ナノダイヤモンドによるセラミックスの超精密研磨2018

    • Author(s)
      楠 直人,三田 晃平,岡田 睦,鈴木浩文,後藤友尋
    • Organizer
      2018年度砥粒加工学会学術講演会
    • Related Report
      2018 Annual Research Report
  • [Presentation] ダイヤモンド製マイクロフライス工具によるSiCの超精密切削2017

    • Author(s)
      浅井 渉,鈴木浩文,岡田 睦,升田裕樹,藤井一二,伊藤洋介,森田晋也
    • Organizer
      精密工学会2017年度春季学術講演会講演論文集
    • Place of Presentation
      慶應義塾大学
    • Year and Date
      2017-03-13
    • Related Report
      2016 Annual Research Report
  • [Presentation] Ultraprecision cutting of silicon carbide using micro milling tool of single crystalline diamond2017

    • Author(s)
      H. Suzuki, M. Okada, W. Asai, Y. Itoh, K. Fujii
    • Organizer
      International Conference on Leading Edge Manufacturing in 21st Centry
    • Related Report
      2017 Annual Research Report
    • Int'l Joint Research
  • [Presentation] 単結晶ダイヤモンド製マイクロフライス工具によるSiC 製マイクロ型の超精密切削2017

    • Author(s)
      浅井 渉,鈴木浩文,岡田 睦,升田裕樹,藤井一二,伊藤洋介,岡田浩一
    • Organizer
      2017年度砥粒加工学会学術講演会
    • Related Report
      2017 Annual Research Report
  • [Presentation] PCD 工具の精密研削― 研削方向による加工特性への影響 ―2017

    • Author(s)
      秋山裕亮,岡田 睦,升田裕樹,鈴木浩文,福西利夫,浅井義之,小笠原規幸,飯澤一馬
    • Organizer
      2017年度砥粒加工学会学術講演会
    • Related Report
      2017 Annual Research Report
  • [Presentation] ナノ多結晶ダイヤモンド製マイクロフライス工具によるSiC の超精密切削2017

    • Author(s)
      鈴木浩文,浅井 渉,岡田 睦,角谷 均,原野佳津子
    • Organizer
      2017年度精密工学会秋季大会学術講演会
    • Related Report
      2017 Annual Research Report
  • [Book] 光学部品金型の超精密加工技術2020

    • Author(s)
      鈴木浩文
    • Total Pages
      4
    • Publisher
      砥粒加工学会誌
    • Related Report
      2019 Annual Research Report
  • [Book] ナノ多結晶ダイヤモンド工具によるセラミックスの鏡面微細加工2019

    • Author(s)
      鈴木浩文
    • Total Pages
      4
    • Publisher
      機械技術
    • Related Report
      2019 Annual Research Report
  • [Book] セラミックスの超精密マイクロ微細切削2019

    • Author(s)
      鈴木浩文
    • Total Pages
      6
    • Publisher
      精密工学会誌
    • Related Report
      2019 Annual Research Report
  • [Book] レーザ加工されたダイヤモンド工具によるセラミックスの超精密マイクロ切削2019

    • Author(s)
      鈴木浩文
    • Total Pages
      6
    • Publisher
      光アライアンス
    • Related Report
      2019 Annual Research Report
  • [Book] 超精密マイクロ微細加工の動向2017

    • Author(s)
      鈴木浩文
    • Total Pages
      7
    • Publisher
      機械と工具
    • Related Report
      2017 Annual Research Report
  • [Book] IoT時代に求められる微細精密加工とスマート化技術2017

    • Author(s)
      鈴木浩文
    • Total Pages
      7
    • Publisher
      機械技術
    • Related Report
      2017 Annual Research Report

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Published: 2016-04-21   Modified: 2021-02-19  

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