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Development of a control technique of GMAW process by numerical simulation

Research Project

Project/Area Number 16H06937
Research Category

Grant-in-Aid for Research Activity Start-up

Allocation TypeSingle-year Grants
Research Field Material processing/Microstructural control engineering
Research InstitutionOsaka University

Principal Investigator

Ogino Yosuke  大阪大学, 工学研究科, 助教 (30778262)

Project Period (FY) 2016-08-26 – 2018-03-31
Project Status Completed (Fiscal Year 2017)
Budget Amount *help
¥2,990,000 (Direct Cost: ¥2,300,000、Indirect Cost: ¥690,000)
Fiscal Year 2017: ¥1,430,000 (Direct Cost: ¥1,100,000、Indirect Cost: ¥330,000)
Fiscal Year 2016: ¥1,560,000 (Direct Cost: ¥1,200,000、Indirect Cost: ¥360,000)
Keywordsガスメタルアーク溶接 / 数値シミュレーション / アークプラズマ / 溶滴移行 / 電流波形 / シールドガス / 溶接材料 / アーク溶接プロセス / 材料加工,処理 / 可視化 / シミュレーション / 表面張力
Outline of Final Research Achievements

In this study, influence of the welding power source, the welding material and the shielding gas on the behavior of the arc plasma and the molten metal in gas metal arc welding process is numerically investigated to realize a high quality welding process. The results obtained shows that it is important to design the properties of the welding material depending on the properties of the welding power source and/or the shielding gas. Especially, the surface tension and the electrical conductivity are very important to determine the behavior of the arc plasma and the molten metal. There is a possibility to develop a guideline for controlling the welding process by using the results obtained in this study.

Report

(3 results)
  • 2017 Annual Research Report   Final Research Report ( PDF )
  • 2016 Annual Research Report
  • Research Products

    (7 results)

All 2017 2016

All Journal Article (1 results) (of which Peer Reviewed: 1 results) Presentation (6 results) (of which Int'l Joint Research: 4 results,  Invited: 1 results)

  • [Journal Article] Numerical simulation of metal transfer in pulsed-MIG welding2017

    • Author(s)
      Ogino Y.、Hirata Y.、Asai S.
    • Journal Title

      Welding in the World

      Volume: 61 Issue: 6 Pages: 1289-1296

    • DOI

      10.1007/s40194-017-0492-3

    • Related Report
      2017 Annual Research Report
    • Peer Reviewed
  • [Presentation] Visualization of the metal transfer and the arc plasma behavior in GMAW by numerical simulation2017

    • Author(s)
      Y. Ogino, Y. Hirata and S. Asai
    • Organizer
      70th IIW International Conference
    • Related Report
      2017 Annual Research Report
    • Int'l Joint Research / Invited
  • [Presentation] Numerical simulation describing influence of the shielding gas on the metal transfer phenomena in GMAW2017

    • Author(s)
      Y. Ogino, Y. Hirata and S. Asai
    • Organizer
      70th Annual Assembly of IIW
    • Related Report
      2017 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Numerical simulation of arc plasma and molten metal behavior in gas metal arc welding process2017

    • Author(s)
      Y. Ogino, Y. Hirata and S. Asai
    • Organizer
      Fourteenth International Conference on Flow Dynamics (ICFD2017)
    • Related Report
      2017 Annual Research Report
    • Int'l Joint Research
  • [Presentation] 数値シミュレーションによるGMA溶接の溶滴移行形態変化に関する考察2017

    • Author(s)
      荻野陽輔,平田好則,浅井知
    • Organizer
      第239回溶接法研究委員会
    • Related Report
      2017 Annual Research Report
  • [Presentation] Numerical simulation of metal transfer phenomena depending on the material properties of wire electrode2016

    • Author(s)
      Y. Ogino, Y. Hirata and S. Asai
    • Organizer
      Visual-JW2016
    • Place of Presentation
      Osaka, Japan
    • Year and Date
      2016-10-17
    • Related Report
      2016 Annual Research Report
    • Int'l Joint Research
  • [Presentation] パルスミグアーク溶接の統合数値シミュレーション2016

    • Author(s)
      荻野陽輔,平田好則,浅井知
    • Organizer
      溶接学会秋季全国大会
    • Place of Presentation
      群馬
    • Year and Date
      2016-09-15
    • Related Report
      2016 Annual Research Report

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Published: 2016-09-02   Modified: 2019-03-29  

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