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A Study of Optimal Control for Smart Production System

Research Project

Project/Area Number 16K01240
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Social systems engineering/Safety system
Research InstitutionNagoya Institute of Technology

Principal Investigator

Sun Jing  名古屋工業大学, 工学(系)研究科(研究院), 准教授 (20581010)

Co-Investigator(Kenkyū-buntansha) 山本 久志  首都大学東京, システムデザイン研究科, 教授 (60231677)
Project Period (FY) 2016-04-01 – 2019-03-31
Project Status Completed (Fiscal Year 2018)
Budget Amount *help
¥4,030,000 (Direct Cost: ¥3,100,000、Indirect Cost: ¥930,000)
Fiscal Year 2018: ¥1,170,000 (Direct Cost: ¥900,000、Indirect Cost: ¥270,000)
Fiscal Year 2017: ¥1,170,000 (Direct Cost: ¥900,000、Indirect Cost: ¥270,000)
Fiscal Year 2016: ¥1,690,000 (Direct Cost: ¥1,300,000、Indirect Cost: ¥390,000)
Keywords経営工学 / 生産マネジメント / スマート・ファクトリー / 多期間制約モデル / 最適配置問題 / 最適切替問題 / 最適切換問題 / 生産ネットワークシステム / 生産ライン / 生産管理 / インテリジェントな生産システム
Outline of Final Research Achievements

This research aims to derive optimal switching point and optimal assignment for production network system. Due to the customer needs of reducing cost, delivery date shorting and provide quality, prompt change in the production plan became more important. In this research, first, we discussed a switching model considered the risks of production, due date and quality for a production series line. Then, we presented a switching model for parallel production process, where the risk depends on the previous situation and occurs repeatedly throughout multiple periods. We also proposed optimal assignment model with three special workers in a reset limited-cycle problem with multiple periods and discussed the conditions for the optimal assignment. Finally, we showed the policies of optimal switching and optimal assignment by numerical experiments.

Academic Significance and Societal Importance of the Research Achievements

本研究成果の学術的意義や社会的意義としては,生産システムに関連する異分野にわたる固有な問題を統一化した多期間制約サイクルモデルにおいて①最適施策の統一的な算出方法の提案と②最適施策決定方法の一般化がある.このことにより,ネットワーク型多期間制約サイクルモデルとして表現される納期制約問題,加工時間切り替え問題,移動式組立ライン設計問題,生産座席予約問題,スケジューリングの納期問題,最適保全問題,品質検査問題やサプライチェーン問題などに対しても,有益な知見を提供できると考える.

Report

(4 results)
  • 2018 Annual Research Report   Final Research Report ( PDF )
  • 2017 Research-status Report
  • 2016 Research-status Report
  • Research Products

    (34 results)

All 2019 2018 2017 2016

All Journal Article (11 results) (of which Peer Reviewed: 10 results,  Open Access: 10 results) Presentation (23 results) (of which Int'l Joint Research: 12 results)

  • [Journal Article] Fast Algorithm for Optimal Arrangement in Connected-(<i>m</i>-1, <i>n</i>-1)-out-of-(<i>m</i>, <i>n</i>):F Lattice System2018

    • Author(s)
      NAKAMURA Taishin、YAMAMOTO Hisashi、AKIBA Tomoaki
    • Journal Title

      IEICE Transactions on Fundamentals of Electronics, Communications and Computer Sciences

      Volume: E101.A Issue: 12 Pages: 2446-2453

    • DOI

      10.1587/transfun.E101.A.2446

    • NAID

      130007539012

    • ISSN
      0916-8508, 1745-1337
    • Year and Date
      2018-12-01
    • Related Report
      2018 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] A study of stochastic optimization problem for humanitarian supply chain management2018

    • Author(s)
      Jing Sun, Ru Chai, Koichi Nakade
    • Journal Title

      Journal of Advanced Mechanical Design, Systems, and Manufacturing

      Volume: 12 Issue: 3 Pages: JAMDSM0066-JAMDSM0066

    • DOI

      10.1299/jamdsm.2018jamdsm0066

    • NAID

      130007401936

    • ISSN
      1881-3054
    • Related Report
      2018 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] スマート・ファクトリーに向けた生産システムの最適切替に関する研究2018

    • Author(s)
      孫晶, 山本久志, 松井正之
    • Journal Title

      アグリバイオ(招待論文)

      Volume: 2 Pages: 58-63

    • NAID

      40021797778

    • Related Report
      2018 Annual Research Report
    • Open Access
  • [Journal Article] A study of total optimization model for supply balance in electric power market network2018

    • Author(s)
      Jing Sun, Yuna Mori and Koichi Nakade
    • Journal Title

      Asian Journal Management Science and Applications

      Volume: 3 Issue: 4 Pages: 340-352

    • DOI

      10.1504/ajmsa.2018.098925

    • Related Report
      2018 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] Fast Calculation Methods for Reliability of Connected-(r,s)-out-of-(m,n):F Lattice System in Special Cases2018

    • Author(s)
      Nakamura Taishin、Yamamoto Hisashi、Xiao Xiao
    • Journal Title

      International Journal of Mathematical, Engineering and Management Sciences

      Volume: 3 Issue: 2 Pages: 113-122

    • DOI

      10.33889/ijmems.2018.3.2-009

    • Related Report
      2018 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] 信頼度最大ネットワーク構成を用いた効率的ネットワーク設計2018

    • Author(s)
      榎本大地, 肖霄, 高橋奈津美, 山本久志
    • Journal Title

      電子情報通信学会論文誌 A

      Volume: J101-A Pages: 178-188

    • Related Report
      2018 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] A Study of Switching Model Considering the Risks of Production. Quality and Due Date for Limited-Cycle with Multiple Periods2017

    • Author(s)
      J. Sun, H. Yamamoto, M. Matsui
    • Journal Title

      Journal of Contemporary Management

      Volume: 7 (2) Pages: 71-79

    • Related Report
      2017 Research-status Report
    • Peer Reviewed / Open Access
  • [Journal Article] A Study on the Seat Setting of the Production Seat Booking System “For the Make-To-Stock Manufacturing Process”2017

    • Author(s)
      C. Hayashi, H. Yamamoto, M. Ohba and M. Horikawa
    • Journal Title

      Journal of Japan Industrial Management Association

      Volume: 68 Issue: 2E Pages: 139-148

    • DOI

      10.11221/jima.68.139

    • NAID

      130005991012

    • ISSN
      1342-2618, 2187-9079
    • Related Report
      2017 Research-status Report
    • Peer Reviewed / Open Access
  • [Journal Article] Random matrix approach for primal-dual portfolio optimization problems2017

    • Author(s)
      D. Tada, H. Yamamoto and T. Shinzato
    • Journal Title

      Journal of the Physical Society of Japan

      Volume: 86 Pages: 124804-124804

    • NAID

      210000134647

    • Related Report
      2017 Research-status Report
    • Peer Reviewed / Open Access
  • [Journal Article] Special workers&apos; assignment optimization under the limited-cycled model with multiple periods2016

    • Author(s)
      Xianda Kong, Hisashi Yamamoto, Peiya Song, Jing Sun and Masayuki Matsui
    • Journal Title

      Journal of Advanced Mechanical Design, Systems, and Manufacturing

      Volume: 10 Issue: 3 Pages: JAMDSM0049-JAMDSM0049

    • DOI

      10.1299/jamdsm.2016jamdsm0049

    • NAID

      130005161631

    • ISSN
      1881-3054
    • Related Report
      2016 Research-status Report
    • Peer Reviewed / Open Access
  • [Journal Article] Optimal Worker Allocation Considering Operation Skill on Different Task in Limited-Cycle Multiple Periods2016

    • Author(s)
      Xianda Kong, Hisashi Yamamoto, Jing Sun, Masayuki Matsui
    • Journal Title

      Innovation and Supply Chain Management

      Volume: 10 Pages: 61-67

    • Related Report
      2016 Research-status Report
    • Peer Reviewed
  • [Presentation] 電力自由化を考慮した電力マーケティングの多期間需給確率モデル2019

    • Author(s)
      孫晶,松原太地,中出康一
    • Organizer
      2019年日本経営工学会春季大会
    • Related Report
      2018 Annual Research Report
  • [Presentation] 作業者の生産能力が3種類ある生産ネットワークシステムにおける最適配置に関する研究2019

    • Author(s)
      趙暁ブン,山本久志,孫晶
    • Organizer
      日本経営工学会関東支部発表会
    • Related Report
      2018 Annual Research Report
  • [Presentation] Optimal Assignment with Three Special Workers in a Reset Limited-Cycle Problem with Multiple Periods2018

    • Author(s)
      Xiaowen Zhao, Hisashi Yamamoto, Jing Sun, Ryusuke Oooka, Xiao Xiao
    • Organizer
      The 4th International Conference on Industrial Management (ICIM2018)
    • Related Report
      2018 Annual Research Report
    • Int'l Joint Research
  • [Presentation] A Stochastic Programming Model for Total Optimization of Electricity Market Considering Renewable Energy2018

    • Author(s)
      Jing Sun, Mashaki Koike and Koichi Nakade
    • Organizer
      The Asia Pacific Industrial Engineering & Management Systems Conference (APIEMS2018)
    • Related Report
      2018 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Optimal Assignment of Three Special Workers in Reset Limited-cycle Multiple Periods with Variable Target Processing Time2018

    • Author(s)
      Xiaowen Zhao, Hisashi Yamamoto and Jing Sun
    • Organizer
      The Asia Pacific Industrial Engineering & Management Systems Conference (APIEMS2018)
    • Related Report
      2018 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Research of computer system quality transition process based on quality sense values by system engineers2018

    • Author(s)
      Kazuo Kihara, Hisashi Yamamoto
    • Organizer
      The Asia Pacific Industrial Engineering & Management Systems Conference (APIEMS 2018)
    • Related Report
      2018 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Optimization Design of Network System Using Simulated Annealing2018

    • Author(s)
      Xuan Sun, Hisashi Yamamoto, Koji Shingyochi
    • Organizer
      The Asia Pacific Industrial Engineering & Management Systems Conference (APIEMS 2018)
    • Related Report
      2018 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Search Reduction by Standard Tree for Optimal Paths in Multi-Objective Network2018

    • Author(s)
      Natsumi Takahashi, Tomoaki Akiba, Hisashi Yamamoto, Shao-Chin Sung, Xiao Xiao
    • Organizer
      Asia-Pacific International Symposium on Advanced Reliability and Maintenance Modeling and International Conference on Quality, Reliability, Risk, Maintenance, and Safety Engineering
    • Related Report
      2018 Annual Research Report
    • Int'l Joint Research
  • [Presentation] 生産ネットワークシステムにおける最適切替に関する研究2018

    • Author(s)
      孫晶, 山本久志, 松井正之
    • Organizer
      第9回横幹連合コンファレンス
    • Related Report
      2018 Annual Research Report
  • [Presentation] 再生可能エネルギーを考慮した電力市場の長期的な需給確率モデル2018

    • Author(s)
      孫晶,小池匡輝,中出康一
    • Organizer
      2018年日本経営工学会春季大会
    • Related Report
      2018 Annual Research Report
  • [Presentation] 3グループの作業者が存在するリセット多期間制約サイクルモデルにおける最適配置法則に関する研究-熟練者を注目した最適配置法則の考察-2018

    • Author(s)
      趙暁ブン, 山本久志, 孫晶, 肖霄, 大岡龍佑
    • Organizer
      2018年日本経営工学会春季大会
    • Related Report
      2018 Annual Research Report
  • [Presentation] 作業者の各工程に対する処理能力の差異に注目した最適配置に関する研究-リセット多期間制約サイクルモデルの場合-2018

    • Author(s)
      張金鈺, 山本久志, 孫晶
    • Organizer
      2018年日本経営工学会秋大会
    • Related Report
      2018 Annual Research Report
  • [Presentation] 生産ネットワークシステムにおける最適配置に関する研究-納期が変化の場合-2018

    • Author(s)
      趙暁ブン, 山本久志, 孫晶
    • Organizer
      2018年日本経営工学会秋季大会
    • Related Report
      2018 Annual Research Report
  • [Presentation] 生産ネットワークシステムにおける最適配置に関する研究-作業者の生産能力が3種類ある場合-2018

    • Author(s)
      趙暁ブン, 山本久志, 孫晶
    • Organizer
      第9回横幹連合コンファレンス
    • Related Report
      2018 Annual Research Report
  • [Presentation] EFFICIENCY OF REDUCING SEARCH SPACE BY STANDARD PATHS IN MULTI-OBJECTIVE NETWORK2017

    • Author(s)
      N. Takahashi, T. Akiba, H. Yamamoto and X. Xiao
    • Organizer
      The 10th International Conference on Mathematical Methods in Reliability
    • Related Report
      2017 Research-status Report
    • Int'l Joint Research
  • [Presentation] A Study on the Seat Setting of the Production Seat Booking System for the Make-To-Stock Manufacturing Process “In case of the Fixed Lot Size Production”2017

    • Author(s)
      C. Hayashi, H. Yamamoto, M.i Ohba, Y. Maruyama, Y. Nakamura
    • Organizer
      The 18th Asia Pacific Industrial Engineering and Management Systems Conference
    • Related Report
      2017 Research-status Report
    • Int'l Joint Research
  • [Presentation] 3グループが存在するリセット多期間制約サイクルモデルにおける最適配置法則に関する研究-2グループの人数が少ない場合-2017

    • Author(s)
      大岡龍佑, 孫晶, 肖霄, 山本久志
    • Organizer
      平成29年度日本経営工学会 春季研究発表大会
    • Related Report
      2017 Research-status Report
  • [Presentation] 3グループの作業者が存在するリセット多期間制約サイクルモデルにおける最適配置法則に関する研究―2グループの人数が少ない場合(第二報)―2017

    • Author(s)
      趙 暁ブン, 大岡龍佑, 孫晶, 肖霄, 山本久志
    • Organizer
      平成29年度日本経営工学会 秋季研究発表大会
    • Related Report
      2017 Research-status Report
  • [Presentation] An Optimal Switching Model Considered the Risks of Production, Quality and Due Data for Limited-Cycle with Multiple Periods2016

    • Author(s)
      Jing Sun, Hisashi Yamamoto and Masayuki Matsui
    • Organizer
      Asia Pacific Industrial Engineering & Management Systems Conference 2016
    • Place of Presentation
      Taipei/Taiwan
    • Year and Date
      2016-12-07
    • Related Report
      2016 Research-status Report
    • Int'l Joint Research
  • [Presentation] A Switching Problem for Smart Factory Considered Production, Due Date and Quality2016

    • Author(s)
      Jing Sun, Hisashi Yamamoto and Masayuki Matsui
    • Organizer
      Computers & Industrial Engineering CIE 46
    • Place of Presentation
      Tianjin / China
    • Year and Date
      2016-10-29
    • Related Report
      2016 Research-status Report
    • Int'l Joint Research
  • [Presentation] Proposal for Obtaining Method of Pareto Solutions in A Multi-objective Network2016

    • Author(s)
      N. Takahashi, T. Akiba, H. Yamamoto, X. Xiao and K. Shingyochi
    • Organizer
      7th Asia-Pacific International Symposium on Advanced Reliability and Maintenance Modeling
    • Place of Presentation
      Seoul/Korea
    • Year and Date
      2016-08-24
    • Related Report
      2016 Research-status Report
    • Int'l Joint Research
  • [Presentation] Experimental Simulation Study of Optimization Algorithm for Network System Design2016

    • Author(s)
      Daichi Enomoto, Xiao Xiao, Natsumi Takahashi, Hisashi Yamamoto
    • Organizer
      6th International Conference on Quality, Reliability, Risk, Maintenance, and Safety Engineering
    • Place of Presentation
      Jiuzhaigou/China
    • Year and Date
      2016-07-25
    • Related Report
      2016 Research-status Report
    • Int'l Joint Research
  • [Presentation] タイプ分けに基づくネットワークシステムの最適構成に関する研究2016

    • Author(s)
      榎本 大地,肖 霄,高橋 奈津美,山本 久志
    • Organizer
      平成28年度日本経営工学会春季研究発表大会
    • Place of Presentation
      早稲田大学
    • Year and Date
      2016-05-28
    • Related Report
      2016 Research-status Report

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Published: 2016-04-21   Modified: 2020-03-30  

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