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Design of hybrid-type distribution center considering item characteristics

Research Project

Project/Area Number 16K01258
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Social systems engineering/Safety system
Research InstitutionSophia University

Principal Investigator

IROHARA TAKASHI  上智大学, 理工学部, 教授 (60308202)

Project Period (FY) 2016-04-01 – 2020-03-31
Project Status Completed (Fiscal Year 2019)
Budget Amount *help
¥3,900,000 (Direct Cost: ¥3,000,000、Indirect Cost: ¥900,000)
Fiscal Year 2018: ¥1,300,000 (Direct Cost: ¥1,000,000、Indirect Cost: ¥300,000)
Fiscal Year 2017: ¥1,300,000 (Direct Cost: ¥1,000,000、Indirect Cost: ¥300,000)
Fiscal Year 2016: ¥1,300,000 (Direct Cost: ¥1,000,000、Indirect Cost: ¥300,000)
Keywords物流センター / オーダーピッキング / 商品特性 / ロジスティクス / 最適化 / 数理計画法 / 倉庫オペレーション / 商品分類 / 経営工学 / 物流 / 在庫 / クロスドック
Outline of Final Research Achievements

In this research, we conducted a research to propose the ideal form of a distribution center according to the characteristics of items. At a distribution center that handles only transit items, we have formulated a mathematical optimization model and proposed an algorithm to improve the material handling efficiency from receipt to shipment of products. In a distribution center that handles stocked products, we verified the effectiveness of adopting an order picking method according to item characteristics such as demand volume and demand frequency for each item. At a distribution center that has a reserve area for temporarily placing inventory items and a forward area for order picking, we have proposed a model that achieves overall optimization of receipt, replenishment, and shipment, and verified its effectiveness.

Academic Significance and Societal Importance of the Research Achievements

ネット通販市場が急拡大している今日、サプライチェインの中核をなす物流センターの重要性は飛躍的に高まっている。本研究は需要情報などの商品特性を考慮した生産性の高い物流センターを設計するための数理最適化モデルの構築、定式化とそれを解くための最適化手法の提案を行った。本研究の成果が社会で活用されることより物流が効率化されればその社会的意義は非常に大きいと思われる。

Report

(5 results)
  • 2019 Annual Research Report   Final Research Report ( PDF )
  • 2018 Research-status Report
  • 2017 Research-status Report
  • 2016 Research-status Report
  • Research Products

    (26 results)

All 2019 2018 2017 2016

All Journal Article (9 results) (of which Int'l Joint Research: 4 results,  Peer Reviewed: 9 results,  Open Access: 7 results) Presentation (16 results) (of which Int'l Joint Research: 6 results) Book (1 results)

  • [Journal Article] Unit-load Storage Assignment Problem for Warehouse Stacking Pallets2019

    • Author(s)
      平田 和音,伊呂原 隆,豊泉 成典,松村 剛,横山 俊哉,新倉 修
    • Journal Title

      Journal of Japan Industrial Management Association

      Volume: 70 Issue: 1 Pages: 21-34

    • DOI

      10.11221/jima.70.21

    • NAID

      130007649965

    • ISSN
      1342-2618, 2187-9079
    • Year and Date
      2019-04-15
    • Related Report
      2019 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] Forward-Reserve Allocation Problem Considering Parts Combinations in a Warehouse of an Automotive Factory2019

    • Author(s)
      青山 泰大,伊呂原 隆,豊泉 成典,松村 剛,横山 俊哉,新倉 修
    • Journal Title

      Journal of Japan Industrial Management Association

      Volume: 69 Issue: 4 Pages: 184-193

    • DOI

      10.11221/jima.69.184

    • NAID

      130007594337

    • ISSN
      1342-2618, 2187-9079
    • Year and Date
      2019-01-15
    • Related Report
      2018 Research-status Report
    • Peer Reviewed / Open Access
  • [Journal Article] Multiple-Visit Location Routing Problem under Volume and Weight Constraints2019

    • Author(s)
      細田 順子,伊呂原 隆
    • Journal Title

      Journal of Japan Industrial Management Association

      Volume: 69 Issue: 4 Pages: 163-173

    • DOI

      10.11221/jima.69.163

    • NAID

      130007591080

    • ISSN
      1342-2618, 2187-9079
    • Year and Date
      2019-01-15
    • Related Report
      2018 Research-status Report
    • Peer Reviewed / Open Access
  • [Journal Article] Modelling Multi Tour Inventory Routing Problem for Deteriorating Items with Time Windows2019

    • Author(s)
      Gede Agus Widyadanaa, Takashi Irohara
    • Journal Title

      Journal of Scientia Iranica

      Volume: 26 Issue: 0 Pages: 932-941

    • DOI

      10.24200/sci.2018.20178

    • Related Report
      2019 Annual Research Report
    • Peer Reviewed / Open Access / Int'l Joint Research
  • [Journal Article] Truck Scheduling Problems in the Cross Docking Network2019

    • Author(s)
      Warisa Wisittipanich, Takashi Irohara and Piya Hengmeechai
    • Journal Title

      International Journal of Logistics Systems

      Volume: 33 Issue: 3 Pages: 420-439

    • DOI

      10.1504/ijlsm.2019.101164

    • Related Report
      2019 Annual Research Report
    • Peer Reviewed / Int'l Joint Research
  • [Journal Article] Scheduling for Sustainable Manufacturing: A Review2018

    • Author(s)
      Muhammad Akbar and Takashi Irohara
    • Journal Title

      Journal of Cleaner Production

      Volume: 205 Pages: 866-883

    • DOI

      10.1016/j.jclepro.2018.09.100

    • Related Report
      2018 Research-status Report
    • Peer Reviewed / Int'l Joint Research
  • [Journal Article] A Decision-Making Approach for Supplier Selection in Presence of Supply Risk2017

    • Author(s)
      Zohreh Khojasteh-Ghamari and Takashi Irohara
    • Journal Title

      Journal of Industrial Engineering and Management Science

      Volume: Vol.1 Issue: 1 Pages: 1-14

    • DOI

      10.13052/jiems2446-1822.2018.001

    • Related Report
      2018 Research-status Report
    • Peer Reviewed / Open Access / Int'l Joint Research
  • [Journal Article] A Mathematical Model with a Metaheuristic for a Chute and Dock Assignment Problem in the Shipping Area of a Cross-Docking Center2017

    • Author(s)
      髙橋 拓弥,伊呂原隆
    • Journal Title

      Journal of Japan Industrial Management Association

      Volume: 68 Issue: 2 Pages: 58-73

    • DOI

      10.11221/jima.68.58

    • NAID

      130005991019

    • ISSN
      1342-2618, 2187-9079
    • Related Report
      2017 Research-status Report
    • Peer Reviewed / Open Access
  • [Journal Article] Order Picking System Considering Item Classification Based on Customer Demand2017

    • Author(s)
      林 建太朗,伊呂原 隆,佐々木喜仁
    • Journal Title

      Journal of Japan Industrial Management Association

      Volume: 68 Issue: 1 Pages: 33-46

    • DOI

      10.11221/jima.68.33

    • NAID

      130006942287

    • ISSN
      1342-2618, 2187-9079
    • Related Report
      2017 Research-status Report
    • Peer Reviewed / Open Access
  • [Presentation] A Dual Resource Constrained Batch Scheduling Problem with Different Operator Skills2019

    • Author(s)
      Muhammad Akbar, Takashi Irohara, Yutaka Ito and Tomohiro Takahashi
    • Organizer
      Asia Pacific Industrial Engineering and Management Systems conference
    • Related Report
      2019 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Optimal Storage assignment in Multi-level racks for order picking in parts warehouse of automotive factory2019

    • Author(s)
      Takashi Irohara
    • Organizer
      Institute for the Operations Research and Management Science (INFORMS) Annual meeting
    • Related Report
      2019 Annual Research Report
    • Int'l Joint Research
  • [Presentation] A DRC Scheduling for Social Sustainability: Trade-off between Tardiness and Workload Balance2019

    • Author(s)
      Muhammad Akbar and Takashi Irohara
    • Organizer
      APMS 2019 International Conference Advances in Production Management Systems
    • Related Report
      2019 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Finding Clues for Solving a Complex Dual Resource Constrained Scheduling Problem Using a Developed Matheuristic2019

    • Author(s)
      Muhammad Akbar and Takashi Irohara
    • Organizer
      International Symposium on Scheduling
    • Related Report
      2019 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Selection of Efficient Order Processing in a Warehouse Shipping System2019

    • Author(s)
      Takashi Irohara
    • Organizer
      IISE Annual Conference
    • Related Report
      2019 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Forward-Reserve Allocation Problem to Consider Combination of Replenishment Parts2018

    • Author(s)
      Takashi Irohara
    • Organizer
      IISE Annual Conference
    • Related Report
      2018 Research-status Report
  • [Presentation] Vehicle Routing Problem with Overlapped Time Windows on Shipping from Online Store2018

    • Author(s)
      Takashi Irohara
    • Organizer
      INFORMS Annual meeting
    • Related Report
      2018 Research-status Report
  • [Presentation] アパレル商品の品番を考慮した種まき方式における仕分け作業方法の提案2018

    • Author(s)
      依田 純,伊呂原 隆,濵田 雅人, 池田 大介, 河合 航, 青木 隆裕
    • Organizer
      日本経営工学会秋季大会
    • Related Report
      2018 Research-status Report
  • [Presentation] 商品管理温度帯を考慮したクロスドック倉庫ネットワークにおけるトラックの輸送計画2018

    • Author(s)
      藤本 昂矢,伊呂原 隆,中村 一馬,Garry Donaghy
    • Organizer
      日本経営工学会秋季大会
    • Related Report
      2018 Research-status Report
  • [Presentation] 自動車工場の部品倉庫における棚の高さによるピッキング時間の違いと部品同士が同時に生産ラインへ出庫される頻度を考慮した3次元の部品配置問題2018

    • Author(s)
      亀崎 拓也,伊呂原 隆,豊泉 成典,新井 一貴,横山 俊哉,新倉 修
    • Organizer
      日本経営工学会秋季大会
    • Related Report
      2018 Research-status Report
  • [Presentation] 店舗出荷型ネットスーパーにおける仕分作業を考慮したピッキングモデル2017

    • Author(s)
      林 建太朗,伊呂原 隆,佐々木 喜仁,伊藤田 浩由
    • Organizer
      日本経営工学会秋季大会
    • Related Report
      2017 Research-status Report
  • [Presentation] 物流センター内における出荷作業の効率化を目的とした摘み取り方式と種まき方式の選択2017

    • Author(s)
      厳 佳欣,伊呂原 隆,濱田 雅人,池田 大介, 河合 航, 青木 隆裕
    • Organizer
      日本経営工学会秋季大会
    • Related Report
      2017 Research-status Report
  • [Presentation] An optimization procedure to solve forward-reserve allocation problem with (s, S) policy2016

    • Author(s)
      Takashi Irohara and Keisuke Nagasawa
    • Organizer
      Asia Pacific Industrial Engineering and Management Systems conference
    • Place of Presentation
      Howard Plaza Hotel(Taipei, Taiwan)
    • Year and Date
      2016-12-07
    • Related Report
      2016 Research-status Report
    • Int'l Joint Research
  • [Presentation] Truck scheduling for minimizing and smoothing congestion in cross docking systems2016

    • Author(s)
      伊呂原隆
    • Organizer
      日本経営工学会 第4回生産物流国際ワークショップ
    • Place of Presentation
      沖縄クラウンプラザハーバービューホテル(沖縄県・那覇市)
    • Year and Date
      2016-10-30
    • Related Report
      2016 Research-status Report
  • [Presentation] 複数デポを有するオーダーピッキングにおける納期遅れ及び歩行距離を考慮したバッチ作成と処理順序決定2016

    • Author(s)
      伊呂原隆
    • Organizer
      日本ロジスティクスシステム学会
    • Place of Presentation
      県立広島大学(広島県・広島市)
    • Year and Date
      2016-06-04
    • Related Report
      2016 Research-status Report
  • [Presentation] 需要に基づく商品分類を考慮したピッキング形態の導入によるオーダーピッキングの効率化2016

    • Author(s)
      林 建太朗,伊呂原 隆,佐々木 喜仁
    • Organizer
      日本設備管理学会
    • Place of Presentation
      早稲田大学(東京都・新宿区)
    • Related Report
      2016 Research-status Report
  • [Book] A DRC Scheduling for Social Sustainability: Trade-Off Between Tardiness and Workload Balance, Advances in Production Management Systems. Production Management for the Factory of the Future2019

    • Author(s)
      Muhammad Akbar and Takashi Irohara
    • Total Pages
      8
    • Publisher
      Springer, Cham
    • ISBN
      9783030299996
    • Related Report
      2019 Annual Research Report

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Published: 2016-04-21   Modified: 2021-02-19  

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