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Cycles of triply coupled mechanical contact, current, and thermal conduction phenomena during resistance spot welding

Research Project

Project/Area Number 16K05043
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Computational science
Research InstitutionKyushu Institute of Technology

Principal Investigator

Horie Tomoyoshi  九州工業大学, 大学院情報工学研究院, 教授 (40229224)

Research Collaborator NIHO Tomoya  
ISHIHARA Daisuke  
KURAMAE Hiroyuki  
Project Period (FY) 2016-04-01 – 2019-03-31
Project Status Completed (Fiscal Year 2018)
Budget Amount *help
¥4,810,000 (Direct Cost: ¥3,700,000、Indirect Cost: ¥1,110,000)
Fiscal Year 2018: ¥650,000 (Direct Cost: ¥500,000、Indirect Cost: ¥150,000)
Fiscal Year 2017: ¥2,080,000 (Direct Cost: ¥1,600,000、Indirect Cost: ¥480,000)
Fiscal Year 2016: ¥2,080,000 (Direct Cost: ¥1,600,000、Indirect Cost: ¥480,000)
Keywords抵抗スポット溶接 / 電流・熱・構造3連成現象 / 連星のサイクル / 接合のメカニズム / 計算力学 / シミュレーション工学 / 機械材料・材料力学 / 金属生産工学 / 電流-熱-接触変形 / 多重連成メカニズム / 接触電気抵抗 / マルチスケー ル解析 / ミクロ解析
Outline of Final Research Achievements

The characteristics of the cycles of coupled phenomena that occur among elastic-plastic contact deformation, current distribution, heat generation, and thermal conduction during resistance spot welding are examined using coupled finite element analyses. The current density peak that appears at the center of the interface moves outward along the interface to the high-contact resistance region, then the peaks in the current density, contact resistance, Joule heat generation, and temperature migrate outward with the contact edge followed by the melting zone during the welding process. The influence of welding parameters on the cycles of coupled phenomena is also examined.

Academic Significance and Societal Importance of the Research Achievements

抵抗スポット溶接技術は産業界に広く普及している技術であるが,その内部で生じている連成のメカニズムは複雑で,不明であった。先進的な計算力学技術を導入して,抵抗スポット溶接時に生じる多重連成現象の特性,メカニズムが明らかになり,従来は現場の経験に基づき行われていた条件設定は合理的に行えるようになり,飛躍的な技術革新が期待できる。また,多重連成コードの必要性,及び検証の方向性を示し,この分野で世界をリードした。

Report

(4 results)
  • 2018 Annual Research Report   Final Research Report ( PDF )
  • 2017 Research-status Report
  • 2016 Research-status Report
  • Research Products

    (29 results)

All 2019 2018 2017 2016 Other

All Journal Article (13 results) (of which Int'l Joint Research: 1 results,  Peer Reviewed: 13 results,  Open Access: 5 results,  Acknowledgement Compliant: 2 results) Presentation (14 results) (of which Int'l Joint Research: 12 results) Remarks (2 results)

  • [Journal Article] Cycles of triply coupled mechanical contact, current, and thermal conduction phenomena during resistance spot welding2019

    • Author(s)
      Horie Tomoyoshi、Niho Tomoya、Hayashi Naoki、Ishihara Daisuke
    • Journal Title

      Welding in the World

      Volume: 63 Issue: 3 Pages: 701-713

    • DOI

      10.1007/s40194-018-00699-5

    • Related Report
      2018 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Pseudoelastic mesh–moving using a general scenario of the selective mesh stiffening2019

    • Author(s)
      Daisuke Ishihara, Atsushi Goto, Minato Onishi, Tomoya Niho, Horie Tomoyoshi
    • Journal Title

      Journal of Advanced Simulation in Science and Engineering

      Volume: 6 Issue: 1 Pages: 67-74

    • DOI

      10.15748/jasse.6.67

    • NAID

      130007611945

    • ISSN
      2188-5303
    • Related Report
      2018 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] Coupled Finite Element Analysis Approach Combining In-house and General-purpose FEM Codes2019

    • Author(s)
      Tomoyoshi Horie, Tomoya Niho, Daisuke Ishihara
    • Journal Title

      IUTAM Symposium on Solver-Coupling and Co-Simulation

      Volume: Procedia IUTAM Pages: 1-7

    • DOI

      10.1007/978-3-030-14883-6_7

    • ISBN
      9783030148829, 9783030148836
    • Related Report
      2018 Annual Research Report
    • Peer Reviewed
  • [Journal Article] A shape simplification modeling of the cambering in insect’s flapping wings using beam and shell2018

    • Author(s)
      石原大輔,横田順,大西南斗,二保知也,堀江知義
    • Journal Title

      Transactions of the Japan Society for Computational Engineering and Science

      Volume: 2018 Issue: 0 Pages: 20180018-20180018

    • DOI

      10.11421/jsces.2018.20180018

    • NAID

      130007553030

    • ISSN
      1347-8826
    • Year and Date
      2018-12-27
    • Related Report
      2018 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] Element-quality-based stiffening for the pseudoelastic moving mesh technique2018

    • Author(s)
      Daisuke Ishihara, Atsushi Goto, Minato Onishi, Tomoyoshi Horie, Tomoya Niho
    • Journal Title

      International Journal of Computational Methods

      Volume: 15 Issue: 04 Pages: 1850146-1850146

    • DOI

      10.1142/s0219876218501463

    • Related Report
      2018 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] Performance evaluation of numerical finite element coupled algorithms for structure-electric interaction analysis of MEMS piezoelectric actuator2018

    • Author(s)
      Prakasha Chigahalli Ramegowda, Daisuke Ishihara, Tomoyo Niho, Tomoyoshi Horie
    • Journal Title

      International Journal of Computational Methods

      Volume: 15 Issue: 07 Pages: 1850106-1850106

    • DOI

      10.1142/s0219876218501062

    • NAID

      120006823899

    • Related Report
      2018 Annual Research Report 2017 Research-status Report
    • Peer Reviewed / Open Access / Int'l Joint Research
  • [Journal Article] General scenario of the selective mesh stiffening in the pseudoelastic mesh-moving2018

    • Author(s)
      Daisuke Ishihara, Atsushi Goto, Minato Onishi, Tomoya Niho, Tomoyoshi Horie
    • Journal Title

      Proceedings of the 37th JSST Annual International Conference on Simulation Technology

      Volume: - Pages: 20-23

    • Related Report
      2018 Annual Research Report
    • Peer Reviewed
  • [Journal Article] A partition model for the computer simulation of insect flight maneuvers2018

    • Author(s)
      Minato Onishi, Daisuke Ishihara, Tomoyoshi Horie
    • Journal Title

      Proceedings of the 37th JSST Annual International Conference on Simulation Technology

      Volume: - Pages: 24-27

    • Related Report
      2018 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Fluid-structure and electric interaction analysis of a piezoelectric flap in a channel using a strongly coupled FEM scheme2018

    • Author(s)
      Prakasha Chigahalli Ramegowda, Daisuke Ishihara, Rei Takata, Tomoyo Niho, Tomoyoshi Horie
    • Journal Title

      Proceedings of 6th European Conference on Computational Mechanics (ECCM 6)

      Volume: -

    • NAID

      120006841298

    • Related Report
      2018 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Microfabrication of hybrid structure composed of rigid silicon and flexible PI membranes2017

    • Author(s)
      Murakami Sunao、Ishihara Daisuke、Araki Masateru、Ohira Naoto、Ito Takahiro、Horie Tomoyoshi
    • Journal Title

      Micro & Nano Letters

      Volume: 12 Issue: 11 Pages: 913-915

    • DOI

      10.1049/mnl.2017.0428

    • NAID

      120006823898

    • Related Report
      2017 Research-status Report
    • Peer Reviewed
  • [Journal Article] Triply Coupled Effect of Elasto-Plastic Contact Deformation, Electric Current and Thermal Conduction of Steel Sheets Interfaces for Three Sheets Resistance Spot Welding2017

    • Author(s)
      二保 知也、堀江 知義、池上 恭平、石原 大輔、松永 賢一、朱 徳林
    • Journal Title

      QUARTERLY JOURNAL OF THE JAPAN WELDING SOCIETY

      Volume: 35 Issue: 2 Pages: 63-72

    • DOI

      10.2207/qjjws.35.63

    • NAID

      130005679533

    • ISSN
      0288-4771, 2434-8252
    • Related Report
      2017 Research-status Report
    • Peer Reviewed
  • [Journal Article] Stability analysis and evaluation of staggered coupled analysis methods for electromagnetic and structural coupled finite element analysis, Computers and Structures2017

    • Author(s)
      Tomoya Niho, Tomoyoshi Horie, Junpei Uefuji, Daisuke Ishihara
    • Journal Title

      Computers and Structures

      Volume: 178 Pages: 129-142

    • DOI

      10.1016/j.compstruc.2016.09.003

    • Related Report
      2016 Research-status Report
    • Peer Reviewed / Acknowledgement Compliant
  • [Journal Article] Passive mechanism of pitch recoil in flapping insect wings2016

    • Author(s)
      Daisuke Ishihara, Tomoyoshi Horie
    • Journal Title

      Bioinspiration & Biomimetics

      Volume: 12 Issue: 1 Pages: 016008-016008

    • DOI

      10.1088/1748-3190/12/1/016008

    • Related Report
      2017 Research-status Report
    • Peer Reviewed / Open Access / Acknowledgement Compliant
  • [Presentation] Coupled Finite Element Analysis Model of Structural and Electrical Coupled Analysis for Electrical Contact Resistance2018

    • Author(s)
      Tomoya NIHO, Hiroyuki KURAMAE, Daisuke ISHIHARA, Tomoyoshi HORIE
    • Organizer
      The 13th World Congress in Computational Mechanics (WCCM 2018)
    • Related Report
      2018 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Microscale electrical contact resistance analysis for resistance spot welding2017

    • Author(s)
      Niho T, Kubota K, Aramaki H, Kuramae H, Ishihara D, Horie T
    • Organizer
      Proceedings of the 7th International Conference on Coupled Problems in Science and Engineering, COUPLED PROBLEMS 2017
    • Related Report
      2017 Research-status Report
    • Int'l Joint Research
  • [Presentation] A finite element approach for a coupled numerical simulation of fluid-structure-electric interaction in MEMS2017

    • Author(s)
      Ramegowda P, Ishihara D, Niho T, Horie T
    • Organizer
      Proceedings of the 7th International Conference on Coupled Problems in Science and Engineering, COUPLED PROBLEMS 2017
    • Related Report
      2017 Research-status Report
    • Int'l Joint Research
  • [Presentation] Fluid-structure interaction design of insect-like micro flapping wing2017

    • Author(s)
      Ishihara D, Ohira N, Takagi M, Murakami S, Horie T
    • Organizer
      Proceedings of the 7th International Conference on Coupled Problems in Science and Engineering, COUPLED PROBLEMS 2017
    • Related Report
      2017 Research-status Report
    • Int'l Joint Research
  • [Presentation] Microfabrication of hybrid structure composed of rigid silicon and flexible polyimide membranes2017

    • Author(s)
      Murakami S, Ishihara D, Araki M, Horie T, Ohira N, Ito T
    • Organizer
      2017 IEEE 12th International Conference on Nano/Micro Engineered and Molecular Systems, NEMS 2017
    • Related Report
      2017 Research-status Report
    • Int'l Joint Research
  • [Presentation] Design of micro flexible wing mimicking insect flapping flight using fluid-structure interaction analysi2017

    • Author(s)
      Daisuke Ishihara, Naoto Ohira, Masakatsu Takagi, Sunao Murakami, Tomoyoshi Horie
    • Organizer
      Proceedings of the JSME-KSME Joint Symposium on Computational Mechanics & CAE 2017, pp. 111-112, 2017.
    • Related Report
      2017 Research-status Report
    • Int'l Joint Research
  • [Presentation] Coupled Finite Element Analysis Framework Combining Inhouse and General-purpose FEM Codes2017

    • Author(s)
      Tomoyoshi Horie, Tomoya Niho, Daisuke Ishihara
    • Organizer
      IUTAM Symposium on Co-Simulation and Solver-Coupling
    • Related Report
      2017 Research-status Report
    • Int'l Joint Research
  • [Presentation] A novel coupled algorithm for shell structure-electric field interaction analysis in MEMS piezoelectric actuator2016

    • Author(s)
      Prakasha Chigahalli Ramegowda, Daisuke Ishihara, Tomoya Niho, Tomoyoshi Horie
    • Organizer
      Proceedings of The 35th JSST Annual Conference International Conference on Simulation Technology, 8 pages, in press.
    • Place of Presentation
      Kyoto
    • Year and Date
      2016-10-27
    • Related Report
      2016 Research-status Report
    • Int'l Joint Research
  • [Presentation] Multiscale finite element multiphysics analysis of resistance spot welding2016

    • Author(s)
      Hiroyuki Kuramae, Tomoya Niho, Riku Kusumoto, Jyunya Yamada, Tomoyoshi Horie
    • Organizer
      Proceedings of 10th International conference on Trends in Welding Research & 9th International Welding Symposium of Japan Welding Society
    • Place of Presentation
      Tokyo
    • Year and Date
      2016-10-11
    • Related Report
      2016 Research-status Report
    • Int'l Joint Research
  • [Presentation] Mechanisms of elasto-plastic contact, electric current and thermal conduction triply coupled phenomena during resistance spot welding2016

    • Author(s)
      Tomoyoshi Horie, Tomoya Niho, Naoki Hayashi, Daisuke Ishihara
    • Organizer
      Proceedings of 10th International Conference on Trends in Welding Research & 9th International Welding Symposium of Japan Welding Society
    • Place of Presentation
      Tokyo
    • Year and Date
      2016-10-11
    • Related Report
      2016 Research-status Report
    • Int'l Joint Research
  • [Presentation] 抵抗スポット溶接時に生じる構造・電流・熱3連成現象の検討および溶接条件の設定2016

    • Author(s)
      林尚樹,堀江知義,二保知也,石原大輔
    • Organizer
      日本機械学会第29回計算力学講演会
    • Place of Presentation
      名古屋
    • Year and Date
      2016-09-22
    • Related Report
      2016 Research-status Report
  • [Presentation] ミクロスケール接触電気抵抗解析とマクロスケール弾塑性接触・電流・熱伝導3連成解析によるマルチスケール抵抗スポット溶接解析2016

    • Author(s)
      二保知也,倉前宏行,楠本陸,山田純也,堀江知義
    • Organizer
      日本機械学会第29回計算力学講演会
    • Place of Presentation
      名古屋
    • Year and Date
      2016-09-22
    • Related Report
      2016 Research-status Report
  • [Presentation] Numerical instability of staggered electromagnetic and structural coupled analysis using time integration method with numerical damping2016

    • Author(s)
      Tomoya Niho, Tomoyoshi Horie, Junpei Uefuji, Daisuke Ishihara
    • Organizer
      Proceedings of the International Conference on Computational Methods
    • Place of Presentation
      Berkley
    • Year and Date
      2016-08-01
    • Related Report
      2016 Research-status Report
    • Int'l Joint Research
  • [Presentation] Performance evaluation of finite element coupled algorithms for structure-electric interaction analysis of MEMS actuator2016

    • Author(s)
      Prakasha Chigahalli Ramegowda, Ishihara Daisuke, Niho Tomoya, Horie Tomoyoshi
    • Organizer
      Proceedings of the 12th World Congress on Computational Mechanics
    • Place of Presentation
      Seoul
    • Year and Date
      2016-07-24
    • Related Report
      2016 Research-status Report
    • Int'l Joint Research
  • [Remarks] 九州工業大学 堀江 石原 二保 研究室

    • URL

      http://www-solid.mse.kyutech.ac.jp

    • Related Report
      2018 Annual Research Report
  • [Remarks] 堀江・石原・二保研究室ホームページ

    • URL

      http://www-solid.mse.kyutech.ac.jp/

    • Related Report
      2016 Research-status Report

URL: 

Published: 2016-04-21   Modified: 2020-03-30  

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