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Realization of wire electrical discharge milling method for machining of functional ceramics using the reciprocating guide

Research Project

Project/Area Number 16K06002
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Production engineering/Processing studies
Research InstitutionTsukuba University of Technology

Principal Investigator

GOTOH HIROMITSU  筑波技術大学, 産業技術学部, 准教授 (90389718)

Research Collaborator TANI takayuki  
TAKEZAWA hideki  
MOHRI naotate  
Project Period (FY) 2016-04-01 – 2019-03-31
Project Status Completed (Fiscal Year 2018)
Budget Amount *help
¥4,680,000 (Direct Cost: ¥3,600,000、Indirect Cost: ¥1,080,000)
Fiscal Year 2018: ¥1,300,000 (Direct Cost: ¥1,000,000、Indirect Cost: ¥300,000)
Fiscal Year 2017: ¥1,820,000 (Direct Cost: ¥1,400,000、Indirect Cost: ¥420,000)
Fiscal Year 2016: ¥1,560,000 (Direct Cost: ¥1,200,000、Indirect Cost: ¥360,000)
Keywordsセラミックス / 補助電極法 / 放電加工 / 回動 / 機械工作・生産工学
Outline of Final Research Achievements

I developed a new method combining the advantages of ED-milling and WEDM/WEDG. It is named WED-milling (wire electrical discharge milling). In this method a wire guide with a hemisphere tip is used.
In this study, some method to stabilize a machining state was examined. The assisting electrode method was improved. Furthermore, a new electrical discharge wave form control system was applied, and the stable machining for functional ceramics was realized.

Academic Significance and Societal Importance of the Research Achievements

この加工手法では、従来の放電加工法では実現できなかった工具形状が変化しない形彫放電加工を実現できる。さらに、本研究では補助電極法を適用することで、放電が発生しないため加工の対象外と考えられてきた機能性セラミックスに対する加工を可能とする。当該材料に対する安定した加工が実現でれば、その工業的価値が極めて高くなる。

Report

(4 results)
  • 2018 Annual Research Report   Final Research Report ( PDF )
  • 2017 Research-status Report
  • 2016 Research-status Report
  • Research Products

    (18 results)

All 2018 2017 2016

All Journal Article (7 results) (of which Peer Reviewed: 6 results,  Open Access: 4 results,  Acknowledgement Compliant: 1 results) Presentation (10 results) Patent(Industrial Property Rights) (1 results)

  • [Journal Article] Rivet Fastening Process for Carbon Fiber Reinforced Thermoplastics(CFRTP ) under Ultrasonic Vibration. - Micro Hole Machining of CFRTP with a Vibrated Needle Tool -2018

    • Author(s)
      Hiromitsu Gotoh, Keita Kanno, Takayuki Tani, Yoshiaki Akematsu,Naotake Mohri
    • Journal Title

      Procedia CIRP

      Volume: 68 Pages: 456-459

    • DOI

      10.1016/j.procir.2017.12.078

    • Related Report
      2017 Research-status Report
    • Peer Reviewed / Open Access
  • [Journal Article] Observation of Material Removal Process by Single Discharge in Air Gap2018

    • Author(s)
      Tani Takayuki, Yoshiki TSUJITA, Hiromitsu GOTOH, Masaaki OKADA,Naotake MOHRI
    • Journal Title

      Procedia CIRP

      Volume: 68 Pages: 456-459

    • DOI

      10.1016/j.procir.2017.12.062

    • Related Report
      2017 Research-status Report
    • Peer Reviewed / Open Access
  • [Journal Article] Some Effects on EDM Characteristics by Assisted Ultrasonic Vibration of the Tool Electrode2018

    • Author(s)
      Atsutoshi HIRAO,Hiromitsu GOTOH, Takayuki TANI
    • Journal Title

      Procedia CIRP

      Volume: 68 Pages: 76-80

    • DOI

      10.1016/j.procir.2017.12.025

    • Related Report
      2017 Research-status Report
    • Peer Reviewed / Open Access
  • [Journal Article] 気中単発放電における材料除去過程の観察2017

    • Author(s)
      谷貴幸,辻田容希,後藤啓光,毛利尚武
    • Journal Title

      電気加工学会誌

      Volume: 52 Pages: 83-88

    • NAID

      130007618106

    • Related Report
      2017 Research-status Report
    • Peer Reviewed
  • [Journal Article] EDM of insulating ceramics by electrical conductive surface layer control2016

    • Author(s)
      H.Gotoh, T. Tani, N. Mohri
    • Journal Title

      Procedia-CIRP Annals-Manufacturing Technology

      Volume: 42 Pages: 201-205

    • DOI

      10.1016/j.procir.2016.02.271

    • Related Report
      2016 Research-status Report
    • Peer Reviewed / Acknowledgement Compliant
  • [Journal Article] Simmultaneous machining of polygonal microelectrode and microholes using tandem EDM mechanism2016

    • Author(s)
      T. Tani, H.Gotoh, A.Hirao, N. Mohri
    • Journal Title

      Procedia-CIRP Annals-Manufacturing Technology

      Volume: 42 Pages: 521-525

    • DOI

      10.1016/j.procir.2016.02.244

    • Related Report
      2016 Research-status Report
    • Peer Reviewed / Open Access
  • [Journal Article] 絶縁性Si3N4セラミックスの放電加工における導電性被膜の形成メカニズムに関する一考察2016

    • Author(s)
      後藤啓光,谷貴幸,毛利尚武
    • Journal Title

      電気加工学会,50巻,124号,pp.112-118(2016)

      Volume: 50 Pages: 112-118

    • NAID

      130006199224

    • Related Report
      2016 Research-status Report
  • [Presentation] 回動ワイヤガイドを用いたワイヤ放電ミーリング加工法の開発-超硬合金に対する貫通穴加工-2018

    • Author(s)
      後藤啓光,谷貴幸,平尾篤利,毛利尚武
    • Organizer
      電気加工学会
    • Related Report
      2018 Annual Research Report
  • [Presentation] 放電加工におけるカーボン付着メカニズムの解明2018

    • Author(s)
      谷貴幸,後藤啓光,平尾篤利,毛利尚武
    • Organizer
      電気加工学会
    • Related Report
      2018 Annual Research Report
  • [Presentation] 放電加工における材料除去およびカーボン付着メカニズムの一考察2018

    • Author(s)
      谷貴幸,後藤啓光,平尾篤利,毛利尚武
    • Organizer
      機械学会
    • Related Report
      2018 Annual Research Report
  • [Presentation] 回動ワイヤガイドを用いたワイヤ放電ミーリング加工法の開発-トランジスタ制御付コンデンサ放電回路の適用-2018

    • Author(s)
      後藤啓光,谷貴幸,平尾篤利,毛利尚武
    • Organizer
      精密工学会
    • Related Report
      2018 Annual Research Report
  • [Presentation] 減圧雰囲気が放電加工表面に及ぼす影響2018

    • Author(s)
      平尾篤利,後藤啓光,谷貴幸
    • Organizer
      精密工学会
    • Related Report
      2018 Annual Research Report
  • [Presentation] 熱可塑性CFRPの加工に関する研究-超音波穿孔加工における試料表面温度の測定-2017

    • Author(s)
      菅野啓太,後藤啓光,谷貴幸,明松圭昭,毛利尚武
    • Organizer
      電気加工学会
    • Related Report
      2017 Research-status Report
  • [Presentation] デュアルサーボ送り機構を用いた微細放電加工2016

    • Author(s)
      金子健正,牛膓歩駆人,池田富士雄,後藤啓光,谷貴幸
    • Organizer
      精密工学会
    • Place of Presentation
      新潟県新潟市
    • Year and Date
      2016-12-12
    • Related Report
      2016 Research-status Report
  • [Presentation] 熱可塑性CFRPの加工に関する研究-超音波穿孔加工の試み-2016

    • Author(s)
      後藤啓光,谷貴幸,明松圭昭,菅野啓太,毛利尚武
    • Organizer
      電気加工学会
    • Place of Presentation
      愛知県名古屋市
    • Year and Date
      2016-12-01
    • Related Report
      2016 Research-status Report
  • [Presentation] 単発放電による材料除去過程の観察2016

    • Author(s)
      辻田容季,谷貴幸,後藤啓光,毛利尚武
    • Organizer
      電気加工学会
    • Place of Presentation
      愛知県名古屋市
    • Year and Date
      2016-12-01
    • Related Report
      2016 Research-status Report
  • [Presentation] デュアルサーボ送り機構による微細深穴放電加工2016

    • Author(s)
      金子健正,牛膓歩駆人,池田富士雄,後藤啓光,谷貴幸
    • Organizer
      電気加工学会
    • Place of Presentation
      愛知県名古屋市
    • Year and Date
      2016-12-01
    • Related Report
      2016 Research-status Report
  • [Patent(Industrial Property Rights)] 熱可塑性樹脂複合材料の加工方法、結合方法及び加工装置並びに熱可塑性樹脂複合材料2017

    • Inventor(s)
      後藤啓光、谷貴幸
    • Industrial Property Rights Holder
      国立大学法人筑波技術大学
    • Industrial Property Rights Type
      特許
    • Industrial Property Number
      2017-032576
    • Filing Date
      2017-02-23
    • Related Report
      2016 Research-status Report

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Published: 2016-04-21   Modified: 2020-03-30  

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