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Relationship between brittleness behavior of work material and slicing characteristics

Research Project

Project/Area Number 16K06005
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Production engineering/Processing studies
Research InstitutionYokohama National University

Principal Investigator

SAKAMOTO Satoshi  横浜国立大学, 教育学部, 教授 (90294339)

Project Period (FY) 2016-10-21 – 2020-03-31
Project Status Completed (Fiscal Year 2019)
Budget Amount *help
¥4,680,000 (Direct Cost: ¥3,600,000、Indirect Cost: ¥1,080,000)
Fiscal Year 2019: ¥910,000 (Direct Cost: ¥700,000、Indirect Cost: ¥210,000)
Fiscal Year 2018: ¥1,170,000 (Direct Cost: ¥900,000、Indirect Cost: ¥270,000)
Fiscal Year 2017: ¥1,690,000 (Direct Cost: ¥1,300,000、Indirect Cost: ¥390,000)
Fiscal Year 2016: ¥910,000 (Direct Cost: ¥700,000、Indirect Cost: ¥210,000)
Keywordsマルチワイヤソー / 硬脆材料 / スライシング / 溝加工 / ダイヤモンド電着ワイヤ工具 / 工具摩耗 / 材料特性 / 被削性 / 砥粒加工 / 研磨加工 / 加工面生成機構 / 研磨 / 切削・研削加工
Outline of Final Research Achievements

Dynamic observation of microscopic behavior such as elasticity, plasticity and brittleness of materials and various machining experiments were performed in this study. From the experimental results, the relationship between the material properties of hard and brittle materials and the slicing properties including the wear properties of wire tools was clarified. In addition, the machined surface generation mechanism by the wire tool was also examined, and the difference between the machined surface generation mechanism by the free abrasive grain method and the fixed abrasive grain method was clarified. Furthermore, it was suggested that the machining state of the wire tool could be estimated by performing a simple polishing test with diamond abrasive paper. These results are considered to contribute to the realization of high precision and high efficiency machining of hard and brittle materials.

Academic Significance and Societal Importance of the Research Achievements

材料の微視的な弾性・塑性挙動および脆性的挙動の動的観察と工具の摩耗特性も含めた加工特性との関係を明らかにした.これまで材料の動的挙動観察と加工特性との関係を明らかにした報告例は無く,硬脆材料の精密加工における貴重な資料となり得る.また,ワイヤ工具の摩耗特性も含めたスライシング特性の解明は,半導体ウェハの製造コストを大幅に圧縮し,半導体部品製造技術の国際的な競争力を高めることにもつながるものと期待される.

Report

(5 results)
  • 2019 Annual Research Report   Final Research Report ( PDF )
  • 2018 Research-status Report
  • 2017 Research-status Report
  • 2016 Research-status Report
  • Research Products

    (31 results)

All 2020 2019 2018 2017 2016

All Journal Article (6 results) (of which Peer Reviewed: 6 results,  Open Access: 4 results) Presentation (25 results) (of which Int'l Joint Research: 5 results)

  • [Journal Article] Extremely Thin Metal Foil Blades as Cutting Tools for Hard and Brittle Materials2018

    • Author(s)
      Sakamoto Satoshi、Akaoka Sanshiro、Gemma Masaya、Kondo Yasuo、Yamaguchi Kenji、Yamaguchi Mitsugu、Yakou Takao
    • Journal Title

      MATEC Web of Conferences

      Volume: 221 Pages: 04006-04006

    • DOI

      10.1051/matecconf/201822104006

    • Related Report
      2018 Research-status Report
    • Peer Reviewed / Open Access
  • [Journal Article] Influence of the Characteristics of a Workpiece on the Slicing Characteristics Including Tool Wear2018

    • Author(s)
      Sakamoto Satoshi、Gemma Masaya、Kondo Yasuo、Yamaguchi Kenji、Yamaguchi Mitsugu、Yakou Takao
    • Journal Title

      MATEC Web of Conferences

      Volume: 221 Pages: 04005-04005

    • DOI

      10.1051/matecconf/201822104005

    • Related Report
      2018 Research-status Report
    • Peer Reviewed / Open Access
  • [Journal Article] Fundamental Characteristics of Grooving Aiming at Reduction of Kerf Loss Using an Ultrafine Wire Tool2017

    • Author(s)
      Satoshi Sakamoto, Keitoku Hayashi, Masaya Gemma, Yasuo Kondo, Kenji Yamaguchi, Takao Yakou and Susumu Arakawa
    • Journal Title

      Materials Science and Engineering

      Volume: 229 Pages: 012004-012004

    • DOI

      10.1088/1757-899x/229/1/012004

    • Related Report
      2017 Research-status Report
    • Peer Reviewed / Open Access
  • [Journal Article] Influence of the brittle behavior of work materials on polishing characteristics2017

    • Author(s)
      Satoshi Sakamoto, Masaya Gemma, Keitoku Hayashi, Yasuo Kondo, Kenji Yamaguchi, Takao Yakou and Susumu Arakawa
    • Journal Title

      Materials Science and Engineering

      Volume: 229 Pages: 012031-012031

    • DOI

      10.1088/1757-899x/229/1/012031

    • Related Report
      2017 Research-status Report
    • Peer Reviewed / Open Access
  • [Journal Article] The Wear Characteristics of a Wire Tool in the Microgrooving of Ceramics2016

    • Author(s)
      Satoshi Sakamoto,Keitoku Hayashi, Masaya Gemma, Yasuo Kondo, Kenji Yamaguchi, Mitsugu Yamaguchi and Tsuyoshi Fujita
    • Journal Title

      Key Engineering Materials

      Volume: 719 Pages: 132-136

    • DOI

      10.4028/www.scientific.net/kem.719.132

    • Related Report
      2016 Research-status Report
    • Peer Reviewed
  • [Journal Article] Influence of the brittle behavior of work materials on microgrooving2016

    • Author(s)
      Satoshi Sakamoto, Masaya Gemma, Keitoku Hayashi, Yasuo Kondo, Kenji Yamaguchi, Mitsugu Yamaguchi and Tsuyoshi Fujita
    • Journal Title

      Key Engineering Materials

      Volume: 703 Pages: 17-21

    • DOI

      10.4028/www.scientific.net/kem.703.17

    • Related Report
      2016 Research-status Report
    • Peer Reviewed
  • [Presentation] 被削材の材質がダイヤモンド電着ワイヤ工具の摩耗におよぼす影響2020

    • Author(s)
      劉 佳玉,坂本 智,山口 貢,近藤康雄,山口顕司
    • Organizer
      2020年度精密工学会春季大会学術講演会(新型コロナウイルス感染症拡大防止に伴い中止)
    • Related Report
      2019 Annual Research Report
  • [Presentation] Sliced Surface Generation Mechanism of Unidirectional Glass Fiber Reinforced Plastic by Multi Wire Sawing2019

    • Author(s)
      Satoshi Sakamoto, Tomohito Fujioka, Liu Jiayu, Mitsugu Yamaguchi, Yasuo Kondo, and Kenji Yamaguchi
    • Organizer
      2019 International Conference on Design, Mechanical and Electrical Engineering (DMEE2019)
    • Related Report
      2019 Annual Research Report
    • Int'l Joint Research
  • [Presentation] ワイヤソーによる溶射被膜の微細加工2019

    • Author(s)
      藤岡和史,坂本 智,山口 貢,荒川 進,近藤康雄,山口顕司
    • Organizer
      2019年度砥粒加工学会学術講演会
    • Related Report
      2019 Annual Research Report
  • [Presentation] ダイヤモンド電着ワイヤ工具の基礎的な摩耗特性2019

    • Author(s)
      劉 佳玉,坂本 智,山口 貢,近藤康雄,山口顕司
    • Organizer
      2019年度精密工学会秋季大会学術講演会
    • Related Report
      2019 Annual Research Report
  • [Presentation] ダイヤモンド電着ワイヤ工具の研削性能2019

    • Author(s)
      劉 佳玉,坂本 智,山口 貢,近藤康雄,山口顕司
    • Organizer
      日本産業技術教育学会第31回関東支部大会(茨城)
    • Related Report
      2019 Annual Research Report
  • [Presentation] 溶射被膜の微細加工によるワイヤ工具の工具摩耗2019

    • Author(s)
      鳥海壮矢,藤岡和史,坂本 智,山口 貢,荒川 進
    • Organizer
      日本産業技術教育学会第31回関東支部大会(茨城)
    • Related Report
      2019 Annual Research Report
  • [Presentation] 異方性材料の基礎的なスライシング特性2019

    • Author(s)
      藤岡和史,劉 佳玉,坂本 智,山口 貢,近藤康雄,山口顕司
    • Organizer
      2019年度精密工学会春季大会学術講演会
    • Related Report
      2018 Research-status Report
  • [Presentation] 複合材料の精密スライシングに関する基礎研究2018

    • Author(s)
      藤岡和史,源馬正也,赤岡三志郎,坂本 智,山口 貢
    • Organizer
      日本産業技術教育学会第30回関東支部大会
    • Related Report
      2018 Research-status Report
  • [Presentation] 溶射被膜の微細加工に関する基礎的研究2018

    • Author(s)
      赤岡三志郎,坂本 智,山口 貢,荒川 進
    • Organizer
      日本産業技術教育学会第30回関東支部大会
    • Related Report
      2018 Research-status Report
  • [Presentation] 溶射被膜の精密溝加工2018

    • Author(s)
      赤岡三志郎,藤岡和史,源馬正也,坂本 智,山口 貢,近藤康雄,山口顕司,荒川 進
    • Organizer
      2018年度精密工学会秋季大会学術講演会(震災のため発表自体は中止)
    • Related Report
      2018 Research-status Report
  • [Presentation] 遊離砥粒方式と固定砥粒方式を併用したスライシング特性と研磨特性との比較2018

    • Author(s)
      源馬正也,坂本 智,近藤康雄,山口顕司,山口 貢,八高 隆雄
    • Organizer
      2018年度砥粒加工学会学術講演会
    • Related Report
      2018 Research-status Report
  • [Presentation] Influence of the characteristics of a workpiece on the slicing characteristics including tool wear2018

    • Author(s)
      Satoshi Sakamoto, Masaya Gemma, Yasuo Kondo, Kenji Yamaguchi, Mitsugu Yamaguchi, and Takao Yakou
    • Organizer
      2018 3rd International Conference on Design and Manufacturing Engineering (ICDME2018)
    • Related Report
      2018 Research-status Report
    • Int'l Joint Research
  • [Presentation] Extremely thin metal foil blades as cutting tools for hard and brittle materials2018

    • Author(s)
      Satoshi Sakamoto, Sanshiro Akaoka, Masaya Gemma, Yasuo Kondo, Kenji Yamaguchi, Mitsugu Yamaguchi and Takao Yakou
    • Organizer
      2018 3rd International Conference on Design and Manufacturing Engineering (ICDME2018)
    • Related Report
      2018 Research-status Report
    • Int'l Joint Research
  • [Presentation] スラリーを援用したスライシング方式の基礎的な加工特性2018

    • Author(s)
      源馬正也,坂本 智,近藤康雄,山口顕司,山口 貢
    • Organizer
      2018年度精密工学会春季大会学術講演会
    • Related Report
      2017 Research-status Report
  • [Presentation] 金属箔による精密加工の可能性2018

    • Author(s)
      赤岡三志郎,源馬正也,坂本 智,近藤康雄,山口顕司,山口 貢
    • Organizer
      2018年度精密工学会春季大会学術講演会
    • Related Report
      2017 Research-status Report
  • [Presentation] 細線工具による硬脆材料の基礎的な加工特性2017

    • Author(s)
      林 敬徳,源馬正也,劉 文龍,坂本 智,近藤康雄,山口顕司,八高隆雄
    • Organizer
      2017年度精密工学会春季大会学術講演会
    • Place of Presentation
      慶応義塾大学
    • Year and Date
      2017-03-13
    • Related Report
      2016 Research-status Report
  • [Presentation] 被削材の脆性的挙動が加工特性におよぼす影響2017

    • Author(s)
      源馬正也,林 敬徳,劉 文龍,坂本 智,近藤康雄,山口顕司,八高隆雄
    • Organizer
      2017年度精密工学会春季大会学術講演会
    • Place of Presentation
      慶応義塾大学
    • Year and Date
      2017-03-13
    • Related Report
      2016 Research-status Report
  • [Presentation] 金属箔の切削工具としての可能性2017

    • Author(s)
      赤岡三志郎,坂本 智,山口 貢,近藤康雄,山口顕司
    • Organizer
      日本産業技術教育学会第29回関東支部大会
    • Related Report
      2017 Research-status Report
  • [Presentation] 金属箔による硬脆材料の微小溝加工2017

    • Author(s)
      赤岡三志郎,坂本 智,山口 貢,近藤康雄,山口顕司
    • Organizer
      2017年度精密工学会秋季大会学術講演会
    • Related Report
      2017 Research-status Report
  • [Presentation] 硬脆材料のき裂進展特性とスライシング特性との関係2017

    • Author(s)
      源馬正也,坂本 智,山口 貢,近藤康雄,山口顕司
    • Organizer
      2017年度精密工学会秋季大会学術講演会
    • Related Report
      2017 Research-status Report
  • [Presentation] 細線ワイヤの工具による硬脆材料の基礎的な加工特性-相対速度と工具寿命との関係-2017

    • Author(s)
      林 敬徳,源馬正也,坂本 智,山口 貢,近藤康雄,山口顕司
    • Organizer
      2017年度砥粒加工学会学術講演会
    • Related Report
      2017 Research-status Report
  • [Presentation] Influence of the brittle behaviour of work material on fundamental polishing characteristics2017

    • Author(s)
      Satoshi Sakamoto, Masaya Gemma, Keitoku Hayashi, Yasuo Kondo, Kenji Yamaguchi, Takao Yakou and Susumu Arakawa
    • Organizer
      2017 International Conference on Advanced Materials Research and Manufacturing Technologies (AMRMT 2017)
    • Related Report
      2017 Research-status Report
    • Int'l Joint Research
  • [Presentation] Fundamental characteristics of grooving aiming at reduction of kerf loss using an ultrafine wire2017

    • Author(s)
      Satoshi Sakamoto, Keitoku Hayashi, Masaya Gemma, Yasuo Kondo, Kenji Yamaguchi, Takao Yakou and Susumu Arakawa
    • Organizer
      2017 International Conference on Advanced Materials Research and Manufacturing Technologies (AMRMT 2017)
    • Related Report
      2017 Research-status Report
    • Int'l Joint Research
  • [Presentation] タングステンワイヤ工具の基礎的な加工性能2016

    • Author(s)
      林 敬徳,源馬正也,劉 文龍,坂本 智,八高隆雄,荒川 進
    • Organizer
      日本産業技術教育学会第28回関東支部大会
    • Place of Presentation
      埼玉大学
    • Related Report
      2016 Research-status Report
  • [Presentation] セラミックスの基礎的な研磨特性(材料特性との関係)2016

    • Author(s)
      源馬正也,林 敬徳,劉 文龍,坂本 智,八高隆雄,荒川 進
    • Organizer
      日本産業技術教育学会第28回関東支部大会
    • Place of Presentation
      埼玉大学
    • Related Report
      2016 Research-status Report

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Published: 2016-10-24   Modified: 2021-02-19  

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