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Development of Hole-Inside-Hole Electrical Discharge Machining Method ---Establishment of Technique for Machining a Hole on the Inside Wall of Another Hole---

Research Project

Project/Area Number 16K06012
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Production engineering/Processing studies
Research InstitutionThe University of Tokushima

Principal Investigator

ISHIDA Tohru  徳島大学, 大学院社会産業理工学研究部(理工学域), 教授 (20313421)

Project Period (FY) 2016-04-01 – 2019-03-31
Project Status Completed (Fiscal Year 2018)
Budget Amount *help
¥4,810,000 (Direct Cost: ¥3,700,000、Indirect Cost: ¥1,110,000)
Fiscal Year 2018: ¥1,430,000 (Direct Cost: ¥1,100,000、Indirect Cost: ¥330,000)
Fiscal Year 2017: ¥1,560,000 (Direct Cost: ¥1,200,000、Indirect Cost: ¥360,000)
Fiscal Year 2016: ¥1,820,000 (Direct Cost: ¥1,400,000、Indirect Cost: ¥420,000)
Keywords放電加工 / 穴加工 / 穴内面穴 / 機械工作・生産工学
Outline of Final Research Achievements

Removal machining put into practical use at present cannot generally fabricate a hole on the inside wall of another hole. In other words, removal machining has the limitation for its fabricatable hole shape. To overcome the limitation, the device had been developed which can machine such a hole. However, the hole which the device could machine had short length, almost no variety of its inner diameter, and low straightness. Therefore, this study has improved the device so that it can machine the hole with longer length, a variety of inner diameters, and higher straightness. The results obtained in the experiments show that the improved device has the ability to machine the hole whose length, inner diameter, and straightness are longer, various, and higher, respectively.

Academic Significance and Societal Importance of the Research Achievements

機械を設計するには,対象とする機械が要求された性能を発現するように,その機械の構成部品の属性(例えば,形状やその精度など)を決定する必要がある.ただし,その属性は実現できるものに限られる.具体的には,部品は一般に機械加工により製作されるため,機械加工の能力の限界を越えないものに限られる.このことは機械設計の基本であるが,同時に機械加工の能力限界が機械設計の自由度を阻害しているともいえる.この問題を解決するには,機械加工の能力限界を打破すればよい.そこで本研究では,現在の穴加工では不可能とされてきた,穴の内面に対する穴の加工を実現するとともに,加工可能な穴形状の自由度の拡張に成功した.

Report

(4 results)
  • 2018 Annual Research Report   Final Research Report ( PDF )
  • 2017 Research-status Report
  • 2016 Research-status Report
  • Research Products

    (5 results)

All 2018 2017

All Presentation (5 results) (of which Int'l Joint Research: 1 results)

  • [Presentation] 穴内面穴放電加工法の開発(板ばねの薄片化による穴内面穴の真直化)2018

    • Author(s)
      常國雄平,石田 徹,小川識太郎,溝渕 啓,竹内芳美
    • Organizer
      日本機械学会2018年度年次大会
    • Related Report
      2018 Annual Research Report
  • [Presentation] 穴内面穴放電加工法の開発 -加工穴の小径化の試み-2018

    • Author(s)
      久保田竜太,石田 徹,溝渕 啓,竹内芳美
    • Organizer
      日本機械学会第12回生産加工・工作機械部門講演会
    • Related Report
      2018 Annual Research Report
  • [Presentation] 穴内面穴放電加工法の開発 -ツイン板ばね方式による穴内面穴の真直化-2018

    • Author(s)
      石田 徹,小川識太郎,溝渕 啓,竹内芳美
    • Organizer
      電気加工学会全国大会(2018)
    • Related Report
      2018 Annual Research Report
  • [Presentation] Hole Fabrication inside a Hole by Means of Electrical Discharge Machining ---Expansion of Machinable Hole Diameter---2017

    • Author(s)
      Tohru Ishida, Shohei Tahara, Shikitaro Ogawa, Akira Mizobuchi and Yoshimi Takeuchi
    • Organizer
      9th International Conference on Leading Edge Manufacturing in 21st Century (LEM21)
    • Related Report
      2017 Research-status Report
    • Int'l Joint Research
  • [Presentation] 穴内面穴放電加工法の開発(加工穴内径の拡大)2017

    • Author(s)
      石田 徹,俵原翔平,小川識太郎,溝渕 啓,竹内芳美
    • Organizer
      日本機械学会2017年度年次大会
    • Related Report
      2017 Research-status Report

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Published: 2016-04-21   Modified: 2020-03-30  

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