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Tribological properties of ultra-fine grained materials produced by bulk severe plastic deformation and surface friction-induced deformation

Research Project

Project/Area Number 16K06061
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Design engineering/Machine functional elements/Tribology
Research InstitutionFukui National College of Technology

Principal Investigator

Kato Hirotaka  福井工業高等専門学校, 機械工学科, 教授 (30311020)

Project Period (FY) 2016-04-01 – 2019-03-31
Project Status Completed (Fiscal Year 2018)
Budget Amount *help
¥4,810,000 (Direct Cost: ¥3,700,000、Indirect Cost: ¥1,110,000)
Fiscal Year 2018: ¥1,300,000 (Direct Cost: ¥1,000,000、Indirect Cost: ¥300,000)
Fiscal Year 2017: ¥1,040,000 (Direct Cost: ¥800,000、Indirect Cost: ¥240,000)
Fiscal Year 2016: ¥2,470,000 (Direct Cost: ¥1,900,000、Indirect Cost: ¥570,000)
Keywordsトライボロジー / 超強加工 / 高圧ねじり加工 / バニシング / 微細結晶粒材料 / バルクナノメタル / 耐摩耗性 / 凝着性 / バニシング加工 / 凝着力 / 摩擦係数 / 摩擦加工 / 結晶粒微細化 / 高機能表層
Outline of Final Research Achievements

Ultra-fine grained (UFG) and nanostructured metallic materials produced by severe plastic deformation (SPD) have attracted growing interest owing to their superior mechanical properties without alloying. In this study, we focused on high-pressure torsion (HPT) as a bulk SPD and burnishing as a surface SPD, and the tribological properties of UFG carbon steels produced by HPT and burnishing process were investigated in detail.
It was found that the wear rate of HPT increased with increasing the hardness, which was an abnormal wear behavior. The high wear rate of HPT steels were due to the high coefficient of friction as a result of the high adhesion force, which was caused by the high density of the grain boundaries in the UFG materials. Nanostructure in the 30 - 50 nm grain size range was formed in the burnished sub-surface layer, and the hardness significantly increased due to the grain refinement. Moreover the burnishing process reduced the specific wear rates by a factor of six.

Academic Significance and Societal Importance of the Research Achievements

極めて大きな塑性ひずみを金属材料に与える超強加工により作製が可能となったナノ/サブミクロン微細結晶粒材料は、合金元素を添加せずに高強度を示すという画期的材料であるために、環境問題の観点から次世代の構造材料候補として注目を集めている。一方、摩耗は疲労・腐食と並んで構造材料の性能・寿命を決定づける重要な要因と言われており、構造材料として使用する場合そのトライボロジー特性を明らかにすることは極めて重要である。したがって、本研究で得られたバルク超強加工と摩擦表層加工により作製した微細結晶粒材料の特異な摩擦摩耗特性に関する成果は、微細組織構造材料をトライボロジー分野に応用展開する上で大きな意義がある。

Report

(4 results)
  • 2018 Annual Research Report   Final Research Report ( PDF )
  • 2017 Research-status Report
  • 2016 Research-status Report
  • Research Products

    (13 results)

All 2018 2017 2016

All Journal Article (6 results) (of which Peer Reviewed: 6 results,  Open Access: 1 results) Presentation (7 results) (of which Int'l Joint Research: 2 results,  Invited: 1 results)

  • [Journal Article] Microstructure and Tribological Properties of Sub-Microcrystalline Carbon Steel Produced by Severe Plastic Deformation2018

    • Author(s)
      Kato Hirotaka、Yamashita Kouhei、Sentoku Eisuke、Todaka Yoshikazu
    • Journal Title

      Applied Mechanics and Materials

      Volume: 876 Pages: 3-8

    • DOI

      10.4028/www.scientific.net/amm.876.3

    • Related Report
      2018 Annual Research Report 2017 Research-status Report
    • Peer Reviewed
  • [Journal Article] Ultra-Fine and Nano-Crystalline Structure Induced by Sliding Friction2018

    • Author(s)
      H.Kato and K.Yasunaga
    • Journal Title

      Defect and Diffusion Forum

      Volume: 382 Pages: 63-67

    • DOI

      10.4028/www.scientific.net/ddf.382.63

    • Related Report
      2018 Annual Research Report 2017 Research-status Report
    • Peer Reviewed
  • [Journal Article] Wear Resistance Improvement by Nanostructured Surface Layer Produced by Burnishing2018

    • Author(s)
      Kato Hirotaka、Ueki Hiroto、Yamamoto Keitaro、Yasunaga Kazufumi
    • Journal Title

      Materials Science Forum

      Volume: 917 Pages: 231-235

    • DOI

      10.4028/www.scientific.net/msf.917.231

    • Related Report
      2018 Annual Research Report 2017 Research-status Report
    • Peer Reviewed
  • [Journal Article] Microstructure and wear properties of high-pressure torsion processed iron2017

    • Author(s)
      H. Kato and Y. Todaka
    • Journal Title

      Materials Science Forum

      Volume: 890 Pages: 371-374

    • DOI

      10.4028/www.scientific.net/msf.890.371

    • Related Report
      2017 Research-status Report 2016 Research-status Report
    • Peer Reviewed
  • [Journal Article] Microstructure and Wear Properties of Friction Induced Nano-crystalline Surface Layers of Carbon Steels2017

    • Author(s)
      H. Kato and K. Yasunaga
    • Journal Title

      MATEC Web of Conferences

      Volume: 110 Pages: 05016-05016

    • Related Report
      2016 Research-status Report
    • Peer Reviewed / Open Access
  • [Journal Article] 摩擦を利用した高機能表層のトライボメタラジーとその応用2016

    • Author(s)
      加藤寛敬
    • Journal Title

      機械の研究

      Volume: 68 Pages: 477-484

    • NAID

      40020865803

    • Related Report
      2016 Research-status Report
    • Peer Reviewed
  • [Presentation] 超強加工した微細結晶粒金属材料の摩耗特性2018

    • Author(s)
      加藤寛敬、山下航平、戸高義一
    • Organizer
      日本トライボロジー会議2018春東京
    • Related Report
      2018 Annual Research Report
  • [Presentation] 超強加工した微細結晶粒金属材料の摩耗特性2018

    • Author(s)
      加藤寛敬、山下航平、戸高義一
    • Organizer
      トライボロジー会議2018春東京
    • Related Report
      2017 Research-status Report
  • [Presentation] バニシング加工による耐摩耗性向上2017

    • Author(s)
      上木裕友、山本啓太郎、加藤寛敬、安永和史
    • Organizer
      トライボロジー会議 2017 春 東京
    • Place of Presentation
      国立オリンピック記念青少年総合センター、東京
    • Year and Date
      2017-05-15
    • Related Report
      2016 Research-status Report
  • [Presentation] バニシング加工による炭素鋼のナノ組織2017

    • Author(s)
      山本啓太郎、加藤寛敬、安永和史
    • Organizer
      日本金属学会日本鉄鋼協会北陸信越支部平成29年度連合講演会
    • Related Report
      2017 Research-status Report
  • [Presentation] Microstructure and Wear Properties of High-Pressure Torsion Processed Iron2016

    • Author(s)
      H. Kato and Y. Todaka
    • Organizer
      2016 5th International Conference on Material Science and Engineering Technology (ICMSET 2016)
    • Place of Presentation
      University of Tokyo, Japan
    • Year and Date
      2016-10-30
    • Related Report
      2016 Research-status Report
    • Int'l Joint Research
  • [Presentation] Microstructure and Wear Properties of Friction Induced Nano-crystalline Surface Layers of Carbon Steels2016

    • Author(s)
      H. Kato and K. Yasunaga
    • Organizer
      2016 International Symposium on Advances in Materials Science (IAMS 2016)
    • Place of Presentation
      Shanghai, China
    • Year and Date
      2016-08-21
    • Related Report
      2016 Research-status Report
    • Int'l Joint Research
  • [Presentation] 摩擦摩耗を利用した高機能表層のトライボメタラジー2016

    • Author(s)
      加藤寛敬
    • Organizer
      日本鉄鋼協会北陸信越支部 湯川記念講演会
    • Place of Presentation
      富山第一ホテル、富山
    • Year and Date
      2016-07-11
    • Related Report
      2016 Research-status Report
    • Invited

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Published: 2016-04-21   Modified: 2020-03-30  

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