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Development of low heat input LFW (Linear Friction Welding) system and clarification of LFW phenomena for dissimilar joint making

Research Project

Project/Area Number 16K06748
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Composite materials/Surface and interface engineering
Research InstitutionUniversity of Hyogo

Principal Investigator

Kimura Masaaki  兵庫県立大学, 工学研究科, 准教授 (90285338)

Research Collaborator Kusaka Masahiro  
Kaizu Koichi  
Hayashida Kazuhiro  
Hashimoto Harumi  
Project Period (FY) 2016-04-01 – 2019-03-31
Project Status Completed (Fiscal Year 2018)
Budget Amount *help
¥4,810,000 (Direct Cost: ¥3,700,000、Indirect Cost: ¥1,110,000)
Fiscal Year 2018: ¥1,170,000 (Direct Cost: ¥900,000、Indirect Cost: ¥270,000)
Fiscal Year 2017: ¥1,690,000 (Direct Cost: ¥1,300,000、Indirect Cost: ¥390,000)
Fiscal Year 2016: ¥1,950,000 (Direct Cost: ¥1,500,000、Indirect Cost: ¥450,000)
Keywords線形摩擦圧接 / 異種異材継手 / 接合現象 / シミュレーション / 継手強度 / 摩擦圧接 / 線形 / 異種材継手 / 低入熱 / 接合メカニズム / 異種材 / 接合 / 摩擦 / 現象
Outline of Final Research Achievements

Linear friction welding (LFW) is a joining technique of two rectangular shapes with friction heat that produced at the weld surfaces, which is carried out with amplitude distance and cyclic reciprocating moving. However, this welding technique can not be easily used for joint making because the joining mechanism such as the joining phenomena and joint strength as well as the selection guide of friction welding condition for obtaining good joint was hardly clarified. In this study, the LFW system for the actually experiments was developed and the temperature at the weld interface during the welding process for the useful selection guide of the friction welding condition was simulated for the clarification of the joining phenomena in LFW. In addition, the joining phenomena and joint strength of joints at various dissimilar materials combinations by rotary friction welding method were investigated for the basic data collection of the useful welding to LFW.

Academic Significance and Societal Importance of the Research Achievements

本研究では,2種類の検討を行った.低入熱LFW装置の開発に関する検討では,構造がシンプルでかつ機械的な運動を行うことができる機構を提案し,その仕組みを有する低入熱LFW装置を製作した.また,圧接条件の選定指針になりうる圧接面温度シミュレーションも行った.一方,LFWによる接合の際に役立つ基礎データ収集のため,回転式の摩擦圧接による各種異種材料の接合実験を行い,どのような条件を満たしたときに接合部から破断しない良好な継手が得られるかを調べた.今後,これらの内容を発展させることで,これまで設計・製造等分野では考えつかなかった新しい異材継手製品の開発やその利用が期待できる.

Report

(4 results)
  • 2018 Annual Research Report   Final Research Report ( PDF )
  • 2017 Research-status Report
  • 2016 Research-status Report
  • Research Products

    (11 results)

All 2018 2017 2016

All Journal Article (1 results) (of which Peer Reviewed: 1 results,  Open Access: 1 results) Presentation (10 results) (of which Int'l Joint Research: 4 results)

  • [Journal Article] Effects of friction welding conditions on tensile strength of friction welded joint between 5052 Al alloy and pure copper2018

    • Author(s)
      KIMURA Masaaki、INUI Yuusuke、KUSAKA Masahiro、KAIZU Koichi
    • Journal Title

      Mechanical Engineering Journal

      Volume: 5 Issue: 2 Pages: 17-00398-17-00398

    • DOI

      10.1299/mej.17-00398

    • NAID

      130006707947

    • ISSN
      2187-9745
    • Related Report
      2018 Annual Research Report
    • Peer Reviewed / Open Access
  • [Presentation] FCD400とA5052との摩擦圧接による異材継手作製のための圧接条件の検討2018

    • Author(s)
      米田晃,木村真晃,日下正広,海津浩一,林田和宏,橋本晴美
    • Organizer
      溶接学会2018年度秋期全国大会
    • Related Report
      2018 Annual Research Report
  • [Presentation] 後熱処理を施したA6063/SUS304摩擦圧接継手の特性2018

    • Author(s)
      崎野翔太,木村真晃,日下正広,海津浩一,林田和宏,橋本晴美
    • Organizer
      溶接学会2018年度秋期全国大会
    • Related Report
      2018 Annual Research Report
  • [Presentation] Joint Characteristics of Friction Welded Joint between Ductile Cast Iron and 5052 Al Alloy2018

    • Author(s)
      A.Yoneda,M.Kimura,M.Kusaka,K.Kaizu,K.Hayashida,H.Hashimoto
    • Organizer
      International Symposium on Joining Technologies in Advanced Automobile Assembly 2018
    • Related Report
      2018 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Joint Characteristics of Friction Welded Joint between 6063 Al Alloy and 304 Stainless Steel through PWHT2018

    • Author(s)
      S.Sakino,M.Kimura,M.Kusaka,K.Kaizu,K.Hayashida,H.Hashimoto
    • Organizer
      International Symposium on Joining Technologies in Advanced Automobile Assembly 2018
    • Related Report
      2018 Annual Research Report
    • Int'l Joint Research
  • [Presentation] 後熱処理を施したA6063/SUS304 摩擦圧接継手の引張強さ2018

    • Author(s)
      崎野翔太,木村真晃,日下正広,海津浩一
    • Organizer
      日本機械学会関西学生会平成29年度卒業研究発表講演会
    • Related Report
      2017 Research-status Report
  • [Presentation] 線形摩擦圧接の圧接面における温度分布の有限要素解析手法の検討2017

    • Author(s)
      佐藤佑樹,木村真晃,日下正広,海津浩一
    • Organizer
      日本機械学会関西学生会平成28年度卒業研究発表講演会
    • Place of Presentation
      大阪大学工学部 (大阪府吹田市)
    • Year and Date
      2017-03-11
    • Related Report
      2016 Research-status Report
  • [Presentation] Effects of friction welding conditions on tensile strength of friction welded joint between 5052 Al alloy and pure copper2017

    • Author(s)
      M.Kimura, Y.Inui, M.Kusaka,K.Kaizu
    • Organizer
      International conference on NAMRC-45, MSEC 2017, and ICM&P 2017
    • Related Report
      2017 Research-status Report
    • Int'l Joint Research
  • [Presentation] 線形摩擦圧接における圧接面温度変化のFEM解析による推定方法の検討2017

    • Author(s)
      佐藤佑樹,木村真晃,日下正広,海津浩一
    • Organizer
      溶接学会平成29年度秋期全国大会
    • Related Report
      2017 Research-status Report
  • [Presentation] Effect of friction time and forge pressure on joint strength of friction welded joints between OFC and 304 stainless steel2016

    • Author(s)
      K.Ohara,M.Kimura,M.Kusaka,K.Kaizu
    • Organizer
      The 10th International Conference on Trends in Welding Research & 9th International Welding Symposium of Japan Welding Society (9WS)
    • Place of Presentation
      一橋大学一橋講堂 (東京都千代田区)
    • Year and Date
      2016-10-11
    • Related Report
      2016 Research-status Report
    • Int'l Joint Research
  • [Presentation] OFC/SUS304摩擦圧接継手の継手強度に及ぼす摩擦時間とアプセット圧力の影響2016

    • Author(s)
      小原広暉,木村真晃,日下正広,海津浩一
    • Organizer
      溶接学会平成28年度秋期全国大会
    • Place of Presentation
      ホテル天坊 (群馬県渋川市)
    • Year and Date
      2016-09-14
    • Related Report
      2016 Research-status Report

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Published: 2016-04-21   Modified: 2020-03-30  

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